Molybdenum sulfide (MoS2), a typical lamellar transition metal sulfide, has been widely used in catalysis, electrochemistry, lubrication, and intercalation chemistry [1-4]. MoS2 has a S-Mo-S layered structure, where a Mo atom is sandwiched between two trigonal atomic layers of S atoms [5]. The Mo and S atoms are linked by strong covalent bonds, while the S-Mo-S layers interact with each other via van der Waals forces [2, 6]. In MoS2 crystals, there are two types of exposed surfaces: the (00l) planes along the S-Mo-S edges (c axis), which are referred to as the basal planes, and the (100) planes along the edges of S-Mo, which are referred to as edges. Density functional theory calculations and atom-resolved scanning tunneling microscopy (STM) have revealed that the edges of MoS2 nano-sheets are active sites for the hydro-treating processes of crude petroleum products and for electrochemical hydrogen evolution reaction (HER) [3, 7, 8]. It has been reported that the number of active sites is closely related to the morphological and structural characteristics of the MoS2 catalysts [1, 9, 10].
Recently, various approaches have been used to prepare MoS2 nano-sheets with controllable morphologies and structures. Guo et al.[11] synthesized graphene-like MoS2 nano-sheets with tunable stacking layers via the thermal decomposition of a single source (Mo (Et2NCS2)4) under an Ar atmosphere. Gao et al.[12] synthesized interlayer-expanded MoS2 nano-sheets with edge-terminated structures using a microwave-assisted strategy and investigated their catalytic activities for HER. The results revealed that the excellent HER performances of these MoS2 nano-sheets could be ascribed to the exposure of the active edges, which was promoted by having edge-terminated structures and an expanded interlayer distance. Varrla et al. [13] synthesized MoS2 nano-sheets with different slab lengths and different numbers of stacked layers using shear exfoliation. They found that the slab length and the number of stacked layers of the MoS2 nano-sheets could be changed by adjusting the surfactant solutions, and that MoS2 nano-sheets with short slab lengths and reduced numbers of stacked layers promoted the exposure of the active edges. Uzcanga et al.[14] synthesized hollow spherical MoS2 aggregates assembled from MoS2 nano-sheets using an aqueous sono-chemical route. They found that the high catalytic activities of hollow spherical MoS2 catalysts for thiophene hydrodesulfurization could be ascribed to the material having a high content of exposed active edge sites and that the spherical skeletons facilitate the exposure of the active edges of the MoS2 nano-sheets. Wang et al.[10] synthesized three-dimensional (3D) hierarchical MoS2 nano-spheres and large aggregated MoS2 nano-particles via a hydrothermal method using surfactants as soft templates. Surfactant-assisted hydrothermal preparation has been widely used to control the morphology and structure of metal oxides and sulfides such as SnS and CeO2 [15-18]. However, there are still very few studies on surfactant-assisted hydrothermal preparation of MoS2 samples with controllable morphologies and structures.
As crude oil becomes heavier and more inferior, the conversion of heavy oils into liquid fuels has increased greatly in significance. Hydrogenation of heavy oils can increase their H/C ratio and decrease their viscosity, which aids the realization of clean and efficient upgrading of heavy oils. Slurry bed technology is an advanced technique for hydrotreating heavy oils into liquid fuels. However, the challenge for heavy oil hydrogenation lies in developing MoS2 catalysts with high catalytic activities. Therefore, to develop high activity catalysts, it is essential to synthesize MoS2 catalysts with controllable morphologies and structures.
In this work, surfactant-assisted hydrothermal processes were applied to synthesize MoS2 samples with controllable morphologies and structures. Here, we employed six surfactants, namely polyethylene glycol (PEG), polyvinylpyrrolidone (PVP), polyoxyethylene-polypropylene oxygen-polyoxyethylene (P123), sodium dodecyl sulfonate (SDS), sodium di-2-ethylhexylsulfosuccinate (AOT), and cetyl trimethyl ammonium bromide (CTAB). The effects of these surfactants on the morphologies and structures of MoS2 samples were systematically investigated, and the growth mechanisms of the MoS2 samples with their various morphologies and structures are proposed in this paper. Further, the catalytic activities of these samples were investigated in a slurry-bed reactor via the hydrogenation of anthracene. Anthracene (AN) was used as a model compound for polyaromatic hydrocarbons in heavy oil fractions such as bitumen, which are the most difficult constituents in heavy oils to hydrogenate. Of these samples, one was a mono-dispersed spherical MoS2 sample synthesized with the PEG surfactant; the sample was assembled from MoS2 nano-sheets with short slabs and which contained only a few stacked layers; it exhibited the highest catalytic activity for anthracene hydrogenation of all the samples tested here.
A certain amount of surfactant (PEG, PVP, P123, SDS, AOT, or CTAB) was dissolved into 60 mL of distilled water under constant stirring at room temperature for 0.5 h. 1.4 mmol ammonium molybdate and 22.9 mmol thioacetamide were dissolved into the above mentioned solution under stirring to form a homogenous solution. Then, 2 mL hydrazine hydrate was added into the resulting solution. After stirring for 0.5 h, the solution was transferred into a 100 mL Teflon-lined stainless steel autoclave and maintained at 200 ℃ for 24 h. The precipitate was centrifuged and washed with water and then ethanol three times, and then dried at 60 ℃ for 12 h in a vacuum drying oven. The samples prepared with PEG, P123, SDS, PVP, AOT, and CTAB are referred to as MoS2-PEG, MoS2-P123, MoS2-SDS, MoS2-PVP, MoS2-AOT, and MoS2-CTAB, respectively. MoS2-PEG was annealed at 400 ℃ for 4 h in H2 and is referred to as MoS2-PEG-C.
X-ray diffraction (XRD) measurements were performed on a PANalytical X'Pert Pro diffractometer with Cu radiation (λ=0.15418 nm). Fourier transform infrared spectroscopy (FTIR) measurements were conducted using a Nicolet iS50 instrument. The thermogravimetry-differential scanning calorimetry (TG-DSC) measurements were performed with a Netzsch STA449F3 TG-DSC analyzer under a protective nitrogen atmosphere. The Brunauer-Emmett-Teller (BET) surface area was measured using a Micromeritics ASAP 2040 apparatus via N2 physisorption at-196 ℃. Static contact angle measurements of the MoS2 samples under ambient conditions using deionized water were performed with a DSA100 optical contact angle measuring device. Scanning electron microscopy (SEM) images were taken on a Quanta 200 FEG at a voltage of 20 kV. Transmission electron microscopy (TEM) measurements were carried out with a JEM 2100 EX field emission electron microscope at a voltage of 200 kV.
The catalytic activities of the MoS2 samples synthesized with the different surfactants for AN hydrogenation were evaluated in a slurry-bed reactor (a Parr batch micro-reactor). The micro-reactor was loaded with 30 g of tridecane as the solvent, 3.0 g of anthracene as the model compound, and 0.15 g of MoS2 sample as the catalyst. The system was purged three times and pressurized with H2 to 80 bar. Then the reactor was heated to 400 ℃ and maintained for 4 h. The stirring speed was 300 r/min. Liquid products were filtered with microporous membranes to remove the catalysts and analyzed using an Agilent 7890A gas chromatograph (GC) fitted with a flame ionization detector (FID). The GC used nitrogen as the carrier gas and was equipped with a HP-5 column (60 m × 320 μm × 0.25 μm). The liquid products were identified using an Agilent 7890B-5977A GC-mass spectrometer (GC-MS). The GC-MS was equipped with a HP-5 column (30 m × 250 μm × 0.25 μm).
The selectivity of the hydrogenated products (anthracene derivatives) is defined as the molar ratio of one single AN derivative to the total amount of hydrogenated products obtained. Hydrogenated products including anthracene perhydride (14HN), octahydroanthracene (8HN), tetrahydroanthracene (4HN), and dihydroanthracene (2HN) were detected. No cracking products were detected. Conversion of AN (Conv.) is defined as: Conv.=([AN]0-[AN])/[AN]0 × 100%, where [AN]0 is the concentration of AN before the hydrogenation reaction, and [AN] is the AN concentration after the hydrogenation reaction.
To visualize the activities of the MoS2 catalysts in anthracene hydrogenation, it was proposed to study the hydrogenation ratio (HR). The hydrogenation ratio is defined as the ratio of moles of hydrogen incorporated into the hydrogenated products per mol of AN divided by 7. The hydrogenation ratio of 14HN is 100%, and that of unreacted AN is 0%. The overall hydrogenation ratio is calculated according to: HR%=([2HN] × 1 + [4HN] × 2 + [8HN] × 4 + [14HN] × 7)/7 × Conv.
The XRD patterns of the MoS2 samples synthesized with different surfactants are shown in Fig. 1. In the high angle range (30°-75°), each sample exhibits diffraction peaks at 33.8° and 57.7°, corresponding to the (100) and (110) peaks of standard 2H-MoS2 (JCPDS Card No. 37-1492). However, the (100) peak is obviously asymmetric, which is similar to results reported by Gao et al. [12] for edge-terminated MoS2. They ascribed the asymmetric (100) peak to the existence of stacking faults in the MoS2 layers resulting from a-b plane gliding. In the low angle range (5°-20°), each sample exhibits two broad, but weak peaks, referred to as peak Ⅰ and Ⅱ. The locations of the two peaks in each sample and their corresponding interlayer spacings are listed in Table 1. For each sample, a near diploid relation of the two interlayer spacings indicate that the expanded interlayer spacing of MoS2 may result from the intercalation of hetero molecules. Similar results have also been reported in the case of oxygen-incorporated, alkali metal ions-intercalated, and NH4+-intercalated MoS2 samples [19-24]. Compared with standard 2H-MoS2, the interlayer spacings of our samples were 0.33-0.40 nm larger, which is comparable to the increase in interlayer spacing observed in MoS2 nano-sheets in our previous report, in ammoniated layered molybdenum, and in other transition mental chalcogenides [22-24]. In those studies, the enlarged interlayer spacings in the 0.31-0.37 nm range were ascribed to the intercalation of NH4+ ions whose diameter is-0.35 nm. Thus, it can be deduced that the enlarged interlayer spacing of 0.33-0.40 nm may be caused by the intercalation of NH4+ ions [22]. The slight differences in the enlarged interlayer spacings may be caused by different amounts of intercalated NH4+. Hence, MoS2 samples synthesized with different surfactants all have intercalated NH4+ in their structures.
The compositions of the MoS2 samples synthesized with different surfactants were characterized using CHNS and TG-DSC measurements. The results of the CHNS analysis are listed in Table 2. Each sample contained S and a small amount of N, H, and C. This suggests that the samples contained MoS2, NH4+, surfactant molecules, and H2O. The presence of the element C should originate from the surfactant molecules, and the presence of N may mainly arise from NH4+ ions, which may originate from ammonium hepta-molybdate and the hydrolysis of hydrazine hydrate. The approximate chemical formulae of these samples were calculated and are listed in Table 2. The results show that there are 0.19 mol of PEG monomers and 0.24 mol of NH4+ ions per mole of MoS2 in MoS2-PEG. For other samples, there are only 0.01-0.08 mol of surfactant monomers for one mole of MoS2.
TG-DSC measurements of these samples were performed in N2, as shown in Fig. 2. The MoS2 samples synthesized with different surfactants exhibited similar thermal degradation processes. The weight loss in the 40-180 ℃ range can be ascribed to the removal of adsorbed H2O. The weight losses at this stage for different samples were in the range of 0.77%-2.31%. The weight loss in the 180-800 ℃ range was ascribed to the removal of NH4+ ions and surfactant molecules. In that stage, the weight losses were 33.59%, 17.42%, 14.64%, 13.87%, 8.27%, and 7.11% for MoS2-PEG, MoS2-PVP, MoS2-P123, MoS2-AOT, MoS2-SDS, and MoS2-CTAB, respectively. In the DSC curves, only a broad exothermal peak in the 180-800 ℃ range was observed for each sample, which may be ascribed to the removal of NH4+ ions and surfactant molecules. The broad peaks centered at 280-350 ℃ may result from peak overlapping owing to the removal of NH4+ ions and surfactant molecules. It has been reported that for nano-MoS2 materials with different embedded guest species, the differences in the interactions between the MoS2 and guest species resulted in a shift of the endothermal peak corresponding to the oxidation of MoS2 [20]. Thus, the different shifts of the endothermal peak corresponding to the removal of NH4+ ions and surfactant molecules was ascribed to the differences in the interactions between the NH4+ ions, the surfactants, and the MoS2.
Fig. 3 shows the FTIR spectra of adsorbed surfactant molecules. It can be observed that the spectrum of each sample weakly shows the broad bonds of C-O-S (940 cm-1 and 901 cm-1) and C-S (604 cm-1) [20, 25]. In the spectra of MoS2-AOT, MoS2-PVP, and MoS2-CATB the C-N (1120 cm-1) bonds and-NH groups (1620 cm-1) may origin from the hydrophilic groups of AOT, PVP, and CTAB [26, 27]. In these samples, the surfactants bridge the MoS2 mainly through C-O-S and C-S bonds. Hence, MoS2 samples synthesized with different surfactants mainly contain MoS2, NH4+, surfactant molecules, and H2O.
The morphologies of the MoS2 samples synthesized with different surfactants were characterized by SEM and high resolution TEM (HRTEM). From Fig. 4 it can be deduced that both MoS2-PEG and MoS2-PVP are spherical particles. The mono-dispersed spherical particles in MoS2-PEG have a diameter of about 250 nm (Fig. 4(a)). However, the aggregated spherical particles in MoS2-PVP have a diameter of 200-450 nm (Fig. 4(b)). Both MoS2-P123 and MoS2-AOT are composed of bulk-like particles that show obvious signs of aggregation. These particles are 1-3 μm in size in MoS2-P123 (Fig. 4(d)) and 1-2.2 μm in size in MoS2-AOT (Fig. 4(c)). Highly aggregated MoS2-SDS and MoS2-CTAB display flower-like particles with diameters of 0.8-1.5 μm (Fig. 4(c)) and 1-3 μm (Fig. 4(f)), respectively. Therefore, MoS2-PEG has a good morphology consisting of mono-dispersed spheres and relatively small-sized particles.
The morphologies and structures of the MoS2 samples were further characterized by HRTEM, as shown in Fig. 5. In Fig. 5(a)-(c) the loosely arranged and disordered MoS2 nano-sheets with slab lengths shorter than 15 nm and 4-6 stacked layers can be observed in MoS2-PEG, MoS2-PVP, and MoS2-AOT. In Fig. 5(d)-(f) it can be observed that the compacted and ordered MoS2 nano-sheets in MoS2-P123, MoS2-AOT, and MoS2-P123 exhibit slabs longer than 20 nm with more than 8 stacked layers. From the HRTEM images of all the MoS2 samples, the detected interlayer distances of the MoS2 nano-sheets are in the range of 0.94-1.02 nm or 0.49-0.57 nm; these distances coincide with the calculated values from the XRD patterns. The MoS2 samples synthesized with the different surfactants show obvious differences in their morphologies and structures including the interlayer distances, slab lengths, and the number of stacked layer. Among these samples, MoS2-PEG, which has the smallest diameter of 250 nm, exhibits a mono-dispersed spherical morphology, and the MoS2 nano-sheets in MoS2-PEG exhibit enlarged interlayer distances, shorter slabs, and fewer stacked layers.
Spherical, bulk-like and flower-like MoS2 samples assembled from MoS2 nano-sheets were synthesized using surfactant-assisted hydrothermal processes. The possible growth mechanisms of MoS2 samples in surfactant-assisted hydrothermal processes follow a soft-template mechanism, as shown in Fig. 6. First, surfactant molecules self-assemble into micelles from which the hydrophilic groups are projected outward and in which the hydrophobic alkyl backbones face toward the interior; these micelles act as soft templates, as shown in step (Ⅰ). It has been reported that the self-assembly behaviors of surfactant micelles depend on balancing the hydrophobic attraction between their hydrophobic tails and the electrostatic repulsion or steric repulsions between their hydrophilic head groups; these issues play a key role in the formation of thermodynamically stable morphologies (shapes and sizes) for surfactant micelles [28]. In this work, the surfactants PEG, PVP, SDS, and CTAB all self-assemble into spherical micelles because of the strong hydrophobic attraction between the straight alkyl tails. In addition, the diameter of the SDS and CTAB micelles are larger than those of PEG and PVP micelles owing to the greater steric repulsion between their hydrophilic groups. However, P123 and AOT surfactants give rise to lamellar micelles. P123, as a common triblock copolymer, has a central hydrophobic chain and two hydrophilic chains and is facile to assemble into "lamellar" micelles because it is weakly hydrophobic [29]. It is easy for AOT to form lamellar micelles owing to the steric hindrance of its wedge-like structures [30]. Second, molybdate ions (Mo7O246-) are easily adsorbed on the outer surfaces of these micelles via electrostatic interactions, as shown in step (Ⅱ). For PEG, PVP, and P123 micelles are easily protonated because PEG, PVP, and P123 are non-ionic surfactants. The adsorption of Mo7O246- on protonated PEG, PVP, and P123 micelles is facile owing to electrostatic interactions. With regard to AOT and SDS micelles, AOT and SDS are ionic surfactants and so their micelles carry negative charges: the negatively charged micelles thus attract the NH4+ ions in the precursor solution. With the assistance of the NH4+ ions, the adsorption of Mo7O246- groups on AOT and SDS micelles can overcome the charge incompatibility between Mo7O246- and the negatively charged AOT and SDS molecules. As CTAB is a cationic surfactant, CTAB micelles carry positive charges. Hence, the adsorption of Mo7O246- on CTAB micelles is easy because of favorable electrostatic interactions. Then, Mo7O246- is sulfurized in situ into MoS42- by H2S, which is produced by the hydrolysis of (NH2)2CS according to Eqs. (1) and (2)
Third, MoS42- is reduced by N2H4 into MoS2 as shown in Eq. (3). MoS2 nano-sheets are generally obtained because of the material's inherent 2D crystalline structure, as shown in step (Ⅲ). Then, as the hydrothermal crystallization proceeds, the growth and assembly of the MoS2 nano-sheets takes place, as shown in step (Ⅳ). The growth of the MoS2 nano-sheets is inhibited by the surfactant molecules. The slab length and the number of stacked layers are closely correlated with the steric hindrance of the surfactant molecules, which is determined by the interactions and the electrostatic interaction distance between the MoS2 nano-sheets and the surfactant molecules. This is in agreement with research reported by Wang et al. [31], which details the formation of MoS2/graphene composites with the assistance of cationic surfactants. According to their report, MoS2 nano-sheets with short slab lengths and few stacked layers were obtained when using CTAB because of the strong interactions and short interaction distances between MoS2 and CTAB. Here, when it comes to MoS2-PEG and MoS2-PVP, MoS2 nano-sheets with short slabs (15 nm) and few stacked layers (4-6 layers) were obtained owing to the strong interactions and short electrostatic interaction distances between the MoS2 nano-sheets and PEG or PVP. For MoS2-SDS and MoS2-CATB, MoS2 nano-sheets with long slabs ( > 20 nm) and many more stacking layers ( > 8 layers) were obtained because of the weak interactions and long electrostatic interaction distances between the MoS2 nano-sheets and SDS or CTAB. Meanwhile, the assembly of these MoS2 nano-sheets was templated on these micelles, thus resulting in the formation of MoS2 samples with different morphologies. In addition, the nano-sheets of the samples exhibited a structure with NH4+ intercalated in MoS2. The intercalation of NH4+ ions from the precursors into the structures of the MoS2 nano-sheets was promoted by the relatively high temperature and pressure used during the hydrothermal process, leading to the formation of MoS2 nano-sheets with obvious lattice expansions, which agrees with the results reported by Xie et al. [19]. Hence, MoS2 samples with different morphologies and structures can be achieved by adjusting the surfactants.
To further confirm the growth mechanism, a calcination at 400 ℃ in H2 for 4 h was performed to remove the templates from the obtained MoS2 samples. MoS2-PEG was used as a representative example. MoS2-PEG after the calcination is referred to as MoS2-PEG-C. The four peaks in the XRD patterns of MoS2-PEG-C (Fig. 7(a)) at around 14.0°, 33.4°, 39.7°, and 59.2° can be ascribed to the (002), (100), (103), and (110) peaks of hexagonal 2H-MoS2, respectively. The TG curve of MoS2-PEG-C shows hardly any weight loss in the 20-800 ℃ range, revealing the absence of NH4+ and surfactant molecules. In the material's DSC curve, a broad exothermic peak centered around 400 ℃ is visible, which corresponds to the crystallization of 2H-MoS2 [32]. We propose that during the calcination process the structural transformation from NH4+ intercalated MoS2 into crystallized 2H-MoS2 took place, with the removal of NH4+ and surfactant molecules. The SEM image (Fig. 7(c)) of MoS2-PEG-C shows that the particles have a good spherical morphology with a diameter of 100-200 nm and that they show no obvious signs of aggregation. The HRTEM image (Fig. 7(d)) of MoS2-PEG-C shows MoS2 nano-sheets with slab lengths much longer than 20 nm and up to 10 stacked layers. An interlayer spacing of 0.62 nm was detected in MoS2-PEG-C, which is in agreement with the value calculated from its XRD pattern. The comparison between MoS2-PEG and MoS2-PEG-C with regard to the morphology revealed that after calcination, the good spherical shape of the MoS2 particles was retained; however, the diameter of the MoS2-PEG-C spheres decreased. The removal of the NH4+ and the surfactant molecules did not influence the spherical shape of the MoS2 particles, but resulted in them shrinking. Meanwhile, the slab length and number of stacked layers of the MoS2 nano-sheets increased; however, the interlayer spacing of the MoS2 nano-sheets decreased, which may also result from the removal of NH4+. The results confirm the role of the surfactant molecules as a template during the growth process of MoS2 samples with different morphologies and structures.
The catalytic performance of MoS2 samples with different morphologies and structures was evaluated, using the anthracene hydrogenation in a slurry-bed batch micro-reactor. In accordance with the GC-MS results, the pathway for the anthracene hydrogenation using the MoS2 samples as catalysts is shown in Scheme 1. The stepwise reaction pathway of the anthracene hydrogenation is the same as in our previous research using MoS2 nano-sheets as catalysts and the same as that reported by Pinilla et al. [22, 33, 34]. The hydrogenation of AN to the primary product 2HN is fast, and proceeds to a nearly complete conversion.The hydrogenation of 2HN proceeds via the intermediate product 4HN, and subsequently produces 8HN (cis and trans, symmetric). Then, 8HN was hydrogenated into 14HN. The high catalytic activity may result from the high selectivity of the highly hydrogenated products (8HN and 14HN).
The selectivity of the hydrogenation products is shown in Fig. 8(a). It can be observed that the highly hydrogenated product 14HN could only be detected when MoS2-PEG was used as a catalyst. The selectivity of the highly hydrogenated product 8HN for MoS2 catalysts decreased in the following order: MoS2-PEG > MoS2-PVP > MoS2-P123 > MoS2-AOT > MoS2-SDS > MoS2-CATB. The highest 8HN selectivity achieved was with MoS2-PEG (52.8%), and the lowest 8HN selectivity was achieved with the MoS2-CATB catalyst and was 19.5%. However, the selectivity to 4HN and 2HN decreased in reverse order. MoS2-PEG exhibited the lowest selectivity toward 4HN and 2HN, while the MoS2-CATB catalyst exhibited the highest selectivity to 4HN and 2HN. The AN conversion and hydrogenation ratio of AN have been used to evaluate the catalytic activities of MoS2 catalysts [33, 34]. The AN conversions and hydrogenation ratios of AN for our samples are shown in Fig. 8(b). The AN conversions for different MoS2 catalysts were all above 92.0%. Further, the hydrogenation ratio decreased in the following order: MoS2-PEG > MoS2-PVP > MoS2-P123 > MoS2-AOT > MoS2-SDS > MoS2-CATB. The highest hydrogenation ratio of 44.04% was achieved with MoS2-PEG, and the lowest hydrogenation ratio of 29.55% was achieved with MoS2-CATB. MoS2-PEG had a higher selectivity to the highly hydrogenated products 8HN and 14HN and a lower selectivity to 2HN and 4HN, and exhibited the highest catalytic activity. The increase in the hydrogenation ratio of our samples resulted in a concurrent increase of the 8HN selectivity and decreases of the selectivity to 4HN and 2HN. It can be deduced that the high selectivity to the highly hydrogenated products 8HN and 14HN is at the expense of the selectivity to 4HN and 2HN, which results in the pathway of anthracene hydrogenation that is presented in Scheme 1.
Summarizing the above results, it was found that the highest activity for AN hydrogenation was obtained with the MoS2-PEG catalyst, which was composed of mono-dispersed spherical particles with smaller particle sizes. Furthermore, the MoS2 nano-sheets in the MoS2-PEG catalyst had shorter slab lengths and fewer stacked layers (Table 3). Conversely, the lowest catalytic activity was obtained with the MoS2-CATB catalyst, which was composed of aggregated micro-scaled flower-like particles with MoS2 nano-sheets with longer slab lengths and more stacked layers (Table 3). With the increase of the particle size, aggregation, slab length, and number of stacked layers in the MoS2 catalysts, the catalytic activity decreased. In addition, the physical properties of the MoS2 catalysts, such as their surface areas (ABET) and water contact angles were determined and are listed in Table 3. The results reveal that ABET and the contact angles had no direct relationship with the catalytic hydrogenation activities of these catalysts. It is noteworthy, however, that MoS2-SDBS possesses the largest surface area. For MoS2 materials, the surface area may depend on the basal plane (001), which may be much larger than the edge plane (100). The basal plane possesses excellent lubricating properties and photocatalytic activities [35]. Thus, the surface areas may not dictate the catalytic hydrogenation activity. Moreover, MoS2-SDS, which has longer slab lengths and more stacked layers, exposed few active sites. Increased aggregation of these particles was observed (Fig. 5(e)). Aggregation inhibits the exposure of active MoS2 edges and decreases the dispersion of the catalyst. Therefore, MoS2-SDS, which has a large surface area but only a few exposed active MoS2 edges, exhibited a low catalytic hydrogenation activity. It can be deduced that the catalytic activities of these MoS2 catalysts are mainly correlated with their morphological and structural features.
Both the experimental results and theoretical calculations reveal that MoS2 nano-sheets with short slab lengths and few stacked layers exhibit a large number of exposed active edges [12, 36, 37]. As the slab lengths and number of stacked layers in the MoS2 nano-sheets increases in the MoS2 catalysts, the number of exposed active edges decreases. In addition, mono-dispersed spherical MoS2 particles with smaller particle sizes could be highly dispersed in a slurry-bed reactor, which facilitated the exposure of the active edges. However, aggregated particles showed poor dispersion, which impeded the exposure of partially active edges. Furthermore, a mono-dispersed spherical morphology of the MoS2 catalysts is helpful to further expose the active edges and improve the dispersion of the catalyst in the slurry-bed reactor. The excellent hydrogenation activity of MoS2-PEG may be ascribed to its highly exposed active edges. Therefore, it can be concluded that the catalytic activities of MoS2 catalysts for anthracene hydrogenation mainly depend on the number of exposed active edges.
We have successfully and controllably synthesized spherical, bulk-like, and flower-like MoS2 samples assembled from MoS2 nano-sheets with different structures (such as with different slab lengths and different number of stacked layers) using a facile surfactant-assisted hydrothermal approach. We found that the morphologies and structures of the MoS2 samples could be controlled by adjusting the surfactants. Further, we proposed a possible formation mechanism. The catalytic activities of MoS2 catalysts for anthracene hydrogenation revealed that MoS2-PEG exhibited the highest catalytic activity, which was ascribed to the high exposure of its active edges, which was the result of MoS2-PEG's the smaller particle size, mono-dispersed spherical morphology, short slab lengths, and low number of stacked layers. This study thus provides a rational direction for designing other metal oxides and sulfides with controllable morphologies and structures.