Supported metal catalysts consisting of metals dispersed on high-surface-area materials are an important type of heterogeneous catalyst. Supported metal catalysts have been widely used in many industrial processes such as fine chemical production, the petrochemical industry, and automobile emission control [1]. To use metals more effectively in catalysis, they are usually finely divided into nanoparticles (NPs) with dimensions of 1–20 nm. However, even at these dimensions, the catalytic efficiency of metals is still quite low because only the surface atoms on the NPs are used to catalyze reactions. To further improve catalytic efficiency, supported catalysts with atomic dispersion are highly desired to maximize atom efficiency. However, such catalysts are extremely difficult to make.
Since the start of this century, a few studies have suggested that non-metallic metal species/cations are the real active sites, or at least much more active than their NP counterparts, in several reactions including the water–gas shift (WGS) reaction [2], selective hydrogenation [3], and selective oxidation [4]. These studies shed new light on catalysis using isolated metal atoms. However, no attempt to fabricate supported catalysts consisting of only atomically dispersed isolated atoms on a support was reported until several years ago when an iron oxide-supported Pt single-atom catalyst (SAC) [5] was developed based on the concept of "single-atom catalysis" [5, 6]. This development initiated interest in the topic of single-atom catalysis, which has drawn increasing attention ever since and progressed rapidly during the last few years [7–11]. In particular, novel SACs have been developed and new applications have been explored in the last two years. For example, several Au SACs have been intentionally developed. Several new methods to prepare SACs with high metal loading have also been devised. In addition, more and more non-noble metal SACs are being developed and the applications of SACs are being extended to many other reactions such as fine chemical synthesis and electrocatalysis. Here we summarize the major advances in this field that occurred in 2015 and 2016 with the aim of illustrating the scientific importance and practical usage of SACs. First, we introduce some novel synthetic methods developed recently to prepare SACs. Second, the remarkable performance of Au SACs in various reactions is described. Third, the superior selectivity of single-atom Pt and Pd catalysts in hydrogenation of C–C bonds is discussed. Finally, electrochemical and photochemical conversion using SACs is considered.
The rational fabrication of SACs is not an easy task, because dispersed metal atoms with high surface free energy are usually unstable and tend to assemble to form larger aggregates during the synthesis and/or subsequent treatment processes. At present, most SACs prepared by wet chemistry methods that can be routinely performed in most laboratories have a very low level of metal loading to avoid aggregation. Recently, some new reliable methods to synthesize SACs with high loading have been developed.
The atomic layer deposition (ALD) method was developed to fabricate metal oxide thin films with atomically precise control [12], and was adapted to fabricate a stable Pt SAC in 2013 [13]. ALD could be a powerful method to synthesize uniformly dispersed SACs for fundamental studies, although a few disadvantages such as limited scalability, low growth rate, and high precursor cost may make it, at least in its present format, less practical in a commercial scale [10, 14–16].
In the past two years, a few supported Pd SACs prepared by ALD have shown good catalytic performance [17, 18]. Lu's group [17] used the ALD technique to disperse Pd on a graphene support. Their Pd1/graphene SACs catalyzed hydrogenation of 1, 3-butadiene to butenes with about 100% butene selectivity at 95% conversion under mild reaction conditions. The authors suggested that the excellent selectivity was caused by the change of 1, 3-butadiene adsorption mode and a favorable steric effect on the isolated Pd atoms (Fig. 1). Moreover, the Pd1/graphene SAC showed high durability, resisting deactivation via metal atom aggregation or carbonaceous deposit formation during 100 h of stream reaction.
Piernavieja-Hermida et al. [18] prepared a Pd SAC by a two-step ALD process. First, a Pd precursor was adsorbed on an Al2O3 substrate. Aggregation of Pd atoms was avoided because of the presence of the large hexafluoroacetylacetonate (hfac) ligand. In the second step, TiO2 was selectively grown on the Al2O3 substrate but not on Pd(hfac)2, thus forming TiO2 nanocavities around the Pd(hfac)2 complex. After the ligands were removed, TiO2 nanocavity-protected Pd1 sites were formed. This Pd SAC displayed promising activity in the methanol decomposition reaction, but aggregated upon calcination or reduction at low temperature (200–300 ℃). In addition, a good balance of the reaction activity and stability was needed. When the surface Pd sites were covered by more TiO2 deposition cycles, the sintering of Pd atoms during heating treatment was hindered, but in the same time a lower activity was achieved.
Datye et al. [19] reported an unexpected high-temperature vapor transport method to prepare Pt SACs by physically mixing Pt/La-Al2O3 catalyst with ceria powder under oxidizing conditions at high temperature. At 800 ℃ in flowing air, Pt molecules are emitted as mobile PtO2 and can be trapped on a ceria surface to form stable Pt1/CeO2 SACs. Three kinds of ceria with different surface facets were investigated; ceria cubes could only slow the sintering process of Pt, while ceria rods and polyhedral ceria could effectively trap Pt species (Fig. 2). These catalysts exhibited good performance in the oxidation of CO to CO2 and the Pt atoms in the SACs remained isolated during the reaction. Dvorak and colleagues [20] reported a series of characterization results together with density functional theory (DFT) calculations that suggested that single Pt atoms can be stabilized on the monoatomic step edges of a ceria support.
Zheng et al. [21] developed a photochemical method to prepare a single-atom palladium–titanium oxide catalyst (Pd1/TiO2) that involved dispersing Pd single atoms on ethylene glycolate (EG)-stabilized ultrathin TiO2 nanosheets. Exposing the catalyst to ultraviolet (UV) light resulted in the generation of EG radicals on the TiO2 surface. EG radicals were proposed to promote the formation of a PdCl1/TiO2 intermediate that was easily converted to Pd1/TiO2. The Pd loading density was high (up to 1.5%). The Pd1/TiO2 SAC exhibited high catalytic activity in hydrogenation of C=C and C=O bonds along with good stability.
Inspired by the general method to prepare carbon-based metal catalysts, M1/carbon SACs can also be fabricated via pyrolysis. This procedure generally consists of two steps: incorporation of metal precursors into carbon precursors followed by high-temperature carbonization of the precursors under inert gas to obtain the carbon-supported metal atom catalysts. Zhang and Wang's group [22] synthesized a Co–N–C SAC by pyrolysis of cobalt–phenanthroline complexes on a mesoporous carbon support. The active sites in the Co–N–C catalyst are proposed to be Co single atoms bonded with N within graphitic sheets. This catalyst was used in C–C bond-forming reactions to construct complex molecules from readily available simple substrates. The aerobic oxidative cross-coupling of primary and secondary alcohols to directly produce α, β-unsaturated ketones was used as the probe reaction (Fig. 3), and high turnover frequency (TOF), good recyclability, and broad substrate scope were achieved. The TOF was calculated to be 3.8 s−1 based on Co single atoms, making it the most efficient catalyst in the literature to date.
The same group further applied the Co−N−C catalyst to the chemoselective hydrogenation of nitroarenes to produce azo compounds under mild reaction conditions. Combining high-angle annular dark field scanning transmission electron microscopy (HAADF-STEM), X-ray absorption fine structure (XAFS) spectroscopy, and density functional theory (DFT) calculation, the exact structure of the Co–N–C catalysts was revealed to be CoN4C8-2O2. The Co center atom was coordinated to four pyridinic N atoms in the graphitic layer, while two oxygen molecules were weakly adsorbed on the Co atoms perpendicular to the Co–N4 plane. Determination of the accurate structure of the catalytic center helps us to understand the exceptional activity and chemoselectivity of the Co–N–C catalysts [23].
A novel Ru SAC has been reported [24]. A one-pot wet chemical procedure was used to synthesize single Ru atoms on ultrathin Pd nanoribbons with a high metal loading of about 5.9 wt%. The nanoribbons were composed of uniformly dispersed Ru and Pd atoms. The ultrathin Pd/Ru nanoribbons showed higher catalytic performance in the selective hydrogenation of allyl benzyl ether than that of commercial Ru/C and Pd/C catalysts, without any hydrogenolysis of the O-benzyl group.
High-silica chabazite (CHA) with encapsulated Pt species (Pt/CHA) has been synthesized using an organic structure-directing agent and thiol-stabilized Pt precursor [25]. The Pt/CHA catalyst hindered metal sintering under different conditions, even in H2, O2, and H2O. Interestingly, Pt/CHA converted Pt nanoparticles to single Pt atoms under oxidizing conditions, which converted back under reducing conditions (Fig. 4). Pt/CHA catalyzed oxidation of ethylene but not propylene because of the small pores in CHA.
The preparation of Au SACs is extremely difficult. One possible explanation for this may be that the electronegativity and ionization potential of Au are relatively high among those of transition metals. Consequently, Au is reluctant to donate an electron, and interacts rather weakly with many oxides [26]. Only recently have Au single atoms deposited on suitable oxides been successfully prepared by several groups. One of the most interesting applications of these Au SACs is CO oxidation.
CO oxidation is of great importance in both fundamental studies and practical applications. Oxide-supported Au NPs are currently regarded as the most active catalysts for CO oxidation. The widely accepted active center is Au NPs and clusters within the size range of 0.5–5 nm [27]. Whether Au SACs are active or not still remains controversial. Some theoretical calculations suggested that supported Au SACs can be active [28, 29], even highly active [30, 31], for CO oxidation. However, experimental data obtained for both model [32] and practical catalysts [27] showed the opposite conclusion: Au single atoms were less active than Au NPs. In 2015, Zhang's group [33] experimentally demonstrated that Au single atoms deposited on several suitable oxides can be as active as Au NPs in terms of TOF and much more active in terms of specific rate because of the higher atomic efficiency. We have summarized this progress in detail in a recent minireview [33] and will not provide more introduction here.
Flytzani-Stephanopoulos et al. [34] prepared atomically dispersed Au supported on nanoscale ZnZrOx composite oxides, and investigated this catalyst in the low-temperature ethanol dehydrogenation reactions to form acetaldehyde and acetone. The composite ZnZrOx support stabilized Au atoms against growth much better than either of the neat oxides. The acidity of the ZrO2 surface was modulated by ZnO, and the undesired dehydration reactions were suppressed by optimizing ZnO distribution, which preserved the active Au–Ox surface species under the investigated reaction conditions.
In homogeneous catalytic hydrogenations of alkenes, the initial step is the oxidative addition of an H2 molecule to the metal center to generate an active metal dihydride species. The two H atoms from the H2 molecule often end up in the same product molecule. Therefore, when parahydrogen (molecular hydrogen with the spins of its two protons aligned antiparallel) is used, such pairwise hydrogen addition can preserve the quantum correlation of its nuclear spins. Correspondingly, the nuclear magnetic resonance (NMR) spectra of the product molecules may exhibit a very strong signal enhancement, termed parahydrogen-induced polarization (PHIP). However, unlike the well-defined single metal center-catalyzed homogeneous hydrogenation, heterogeneous hydrogenation proceeds over the larger surface of a metal NP or cluster. The general mechanism of heterogeneous hydrogenation involves dissociative chemisorption of hydrogen on the metal surface, which creates a surface H pool. These H atoms can move over the surface, and the corresponding relaxation processes gradually destroy the original spin correlation. As a result, noble metal NP/cluster- catalyzed heterogeneous hydrogenations do not occur according to the pairwise addition mechanism.
If the chemical properties of heterogeneous atomically dispersed catalysts are similar to those of homogeneous catalysts, and the reaction mechanisms are similar, PHIP effects in hydrogenations may be observed. In as early as 2005, isolated Au3+ ions at the surface of zirconia was found to be active for selective hydrogenation of 1, 3-butadiene [3], but the mechanism of hydrogen activation still need to be elucidated. In 2015, a supported Au SAC was demonstrated to be active in pairwise hydrogen addition [35]. Corma et al. [35] dispersed single Au atoms on multiwalled carbon nanotubes (MWCNTs) to synthesize a highly isolated monoatomic Au catalyst. The Au/MWCNT SAC was found to be effective in hydrogenation of 1, 3- butadiene and 1-butyne with parahydrogen, and the estimated contributions from the pairwise hydrogen addition route were at least an order of magnitude higher than those for supported metal NPs. Therefore, this protocol may be potentially used to produce hyperpolarized fluids to enhance NMR signals. The proposed mechanism of 1, 3-butadiene hydrogenation with parahydrogen over the highly isolated monoatomic Au/MWCNT SAC was through pairwise hydrogen addition, which is similar to that of homogeneous hydrogenation.
Pt SACs are perhaps the most extensively studied [13, 36–38] among various SACs developed since their first report in 2011 [5]. In 2015, there were also many new reports related to Pt SACs that exhibited extraordinary activity in a large number of reactions, such as the WGS reaction [39, 40], hydrogenation of 1, 3-butadiene to butenes [41], and electrocatalytic splitting of water [42]. Similar to their earlier findings [39], Flytzani-Stephanopoulos' group suggested that the Pt atoms stabilized by the presence of Na were highly active in the WGS reaction [40] and Pt atoms alloyed with other metals were highly selective in hydrogenation [41]. Interestingly, Lin et al. [43] found that in the reduction of NO2 by H2, their 0.06 wt% Pt/FeOx catalyst exhibited better performance in terms of both NO2 conversion and N2 selectivity than FeOx-supported Pt (1.22 wt%) NPs prepared by a colloidal method. This was the first report revealing that SACs with much lower metal loading can have higher overall conversion than colloidal nanocatalysts, confirming the high atomic efficiency of SACs. In 2014, the same group reported that the catalytic hydrogenation of nitroarenes can be performed using FeOx-supported Pt single-atom and pseudo-single-atom structures as highly active, chemoselective, and reusable catalysts. In hydrogenation of 3-nitrostyrene, the TOF of the catalyst was about 1500 h−1, and the selectivity for 3-aminostyrene was close to 99%. This promising performance can be attributed to the presence of positively charged Pt centers and the absence of Pt–Pt metallic bonding, both of which favor the preferential adsorption of nitro groups [44]. Because of the unique adsorption properties of SACs, more examples of excellent selectivity in hydrogenation were reported in the two years considered in this review.
Yan et al. [45] reported a high-loading Pt SAC with good performance in hydrogenation of nitro and ketone substrates. Based on the coordination chemistry, noble metals with a low valence state can be stable and single atomically dispersed. Consequently, Pt single atoms anchored at four-coordinate sites of phosphomolybdic acid (H3PMo12O40, PMA) can be prepared by an impregnation method, because PMA has several coordination locations. DFT calculations and X-ray absorption near-edge structure (XANES) analysis were used to determine the metal atom binding sites and electronic state of the catalyst, revealing that Pt atoms were coordinated with four bridging oxygen atoms with quasi square-planar geometry and the Pt species were positively charged.
Pd is another noble metal that has shown catalytic activity in various reactions with atomic dispersion [4, 46]. In 2000, Abbet and co-workers [46] studied the cyclotrimerization of acetylene on MgO(100)-supported Pdn (1 ≤ n ≤ 30) clusters. Their temperature-programmed reduction results showed that benzene desorbs at around 300 K on Pd1/MgO, suggesting that isolated Pd atoms can catalyze this reaction, although its activity was relatively low compared with that of Pd clusters containing more than three atoms. Different from this, Hackett et al. [4] showed that atomically dispersed PdⅡ on Al2O3 was much more active for the selective aerobic oxidation of allylic alcohols than Pd clusters and NPs on the same support. However, there have been few studies on Pd SACs [47, 48]. Only in the last year have Pd SACs attracted new attention, especially in selective hydrogenation.
Perez-Ramirez and colleagues [49] anchored Pd atoms into the cavities of mesoporous polymeric graphitic carbon nitride to obtain a single-site Pd catalyst that showed good performance in three-phase hydrogenations of alkynes and nitroarenes in a continuous-flow reactor. The SAC displayed higher reactivity and product selectivity than those of Pd NP benchmark catalysts. The atomic dispersion of Pd species throughout the sample was confirmed by microscopic examination and XAFS spectroscopy. DFT calculations provided fundamental insights into the material structure. The high catalytic activity and selectivity were attributed to the facile hydrogen activation and hydrocarbon adsorption on atomically dispersed Pd sites. In the gas phase reaction, our group [50] also found that a Pd/ZnO SAC presented high activity in semihydrogenation of acetylene.
Doping isolated dispersed metal atoms into a second metal substrate is an intriguing method to synthesize single-atom alloy catalysts (SAAs). Isolation of Pd atoms with another metal element by forming alloys is an effective method to adjust the electronic, adsorption, and catalytic behavior of Pd catalysts, as had been demonstrated before [51–53]. Last year, several Pd alloyed catalysts with different Pd/metal ratios were newly developed, including Pd–Ag [54] and Pd–Cu [55]. The SAAs were highly selective in the semihydrogenation of acetylene in an ethylene-rich stream. These SAAs were prepared by a simple incipient wetness co-impregnation method with only ppm levels of Pd, but they can overcome the major disadvantages of traditional monometallic Pd catalysts, such as over- hydrogenation to ethane, and the formation of carbonaceous deposits. The good performance of these SAAs was mainly ascribed to the Pd atoms isolated by the other metal atoms. Meyer's group [56] also reported that Pd–Ag alloy was an efficient catalyst in hydrogenation of acrolein.
Sykes et al. [57] demonstrated that single Pd atoms in Pd–Au surface alloys can activate hydrogen. Compared with Au(111), Pd–Au SAAs have a much lower activation barrier for H2 dissociation. H adatoms weakly bond to Pd atoms; therefore, H atoms will spread from Pd atoms to the Au surface in Pd–Au SAAs. The authors also investigated the adsorption of CO on Pd–Au SAAs. Combining temperature-programmed desorption analysis and DFT calculations revealed that CO can occupy Pd sites and lead to H2 desorption and catalyst poisoning (Fig. 5).
The interaction of CO and H with Pt sites on a Pt–Cu SAA was investigated by catalysis and surface science technology [58]. The binding strength of CO on isolated Pt atoms in the Pt–Cu SAA is weaker than that of CO with other Pt clusters. Consequently, the Pt–Cu SAA catalyst can have more active Pt sites with good CO tolerance. Scanning tunneling microscopy experiments indicated that H2 activation occurs at CO-free Pt sites and then H adatoms move away from Pt sites.
Apart from the reactions discussed above, SACs are also effective in other interesting conversions, such as NO reduction, CO2 reduction, hydroformylation, and formaldehyde oxidation, so here we give a brief summary of them.
The adsorption and dissociation of reactant molecules on a catalyst surface strongly depend on the composition of the catalytic site, which typically consists of one or more atoms. After a guest metal M is deposited on a support surface, synthesis of an isolated bimetallic site is quite challenging, because the over-reduction of the support AxOy typically produces an ultrathin bimetallic film of metals M and A. In contrast, weaker reduction at a relatively low temperature does not remove oxygen atoms between M and A of M1On/AxOy, so M still bonds to the surface oxygen atoms and no bimetallic M1An site can form. Tao et al. [59] recently reported the controllable synthesis of singly dispersed bimetallic Rh1Co3 sites. They used an appropriate reduction method and transformed the catalyst precursor M1On/AxOy into a catalyst consisting of isolated M1An bimetallic sites (Fig. 6), singly dispersed bimetallic Rh1Co3 sites in this case. The isolated bimetallic catalyst exhibited promising performance in reduction of nitric oxide with CO and 100% selectivity for N2 production at a low temperature of ~110 ℃. After characterization and DFT calculations, the authors suggested that the unique cationic state of the singly dispersed bimetallic site and the minimized binding configurations of reactant molecules were vital to the high selectivity of their catalyst.
Christopher's group [60] reported strong correlations between the TOF of the catalytic reverse WGS and the fraction of Rh atomically dispersed isolated sites as well as between the TOF of catalytic methanation and the fraction of Rh nanoparticles sites. The selectivity difference between isolated atoms and NPs of the same metal on the same support was further demonstrated in competing parallel reaction pathways of CO2 reduction by H2.
Recently, Lang et al. [61] demonstrated that ZnO nanowire-supported single-atom Rh catalysts had similar efficiency (turnover number (TON) of ~40000) for the hydroformylation of olefins to that of the homogeneous Wilkinson's catalyst (TON of ~19000). HAADF-STEM and infrared CO chemisorption measurements identified the presence of isolated Rh atoms on the support. Meanwhile, X-ray photoelectron spectra and XANES spectra indicated that the electronic state of Rh was almost metallic. The catalysts were about one or two orders of magnitude more active than most reported heterogeneous catalysts in the hydroformylation of a series of olefins. This work experimentally demonstrated for the first time that single-atom catalysis might bridge hetero-and homogeneous catalyses and the development of suitable SACs might be a new way to realize heterogenization of homogeneous catalysts.
Almost at the same time, Wang and co-workers [62] reported a Rh/CoO SAC for hydroformylation of propene with high regioselectivity. The linear product butyraldehyde achieved a high yield of 94.4%. This unexpected behavior suggests that the support in SACs may play a similar role in changing the substrate adsorption to that of ligands in homogeneous complexes.
In 2012, Tang's group [63] developed a special type of SAC; i.e., hollandite manganese oxide (HMO)-supported Ag SACs. In the past years, they have studied this catalyst system extensively and extended its application considerably [63-67]. For example, through in situ characterization, they directly observed the disintegration process of Ag NPs and then studied the dynamic formation of atomically dispersed Ag catalysts [64]. They also demonstrated that single Ag atoms can facilitate the activation of both lattice oxygen and gas oxygen because of their different electronic structure from that of bulk Ag, thus effectively promoting their catalytic performance in a few oxidation reactions such as formaldehyde elimination and benzene oxidation [65, 66]. This type of Ag SAC therefore shows potential in environmental protection. To prevent Ag atoms from entering the tunnels in HMO to further increase the surface Ag active sites, the authors synthesized HMO NPs with a low aspect ratio and tunnels fully occupied with potassium ions to achieve high activity [67]. This represents a new approach for the rational design of this type of SAC. In addition, they also studied the promoting effect of potassium and found that surface-isolated potassium atoms on HMO with hybridized d-sp orbitals can specifically activate oxygen to enhance the activity of the catalyst in oxidation reactions [68].
Electroreduction of water to hydrogen is a promising method to obtain a sustainable supply of clean energy, but its large-scale application relies on the development of efficient catalysts. On one hand, highly dispersed Pt-based catalysts are an ideal option to achieve high atomic efficiency, while on the other hand, inexpensive non-noble metals are being developed to replace precious metal Pt catalysts. Here, we emphasize the recent achievements in Pt and non-noble metal SACs.
Last year, Bao et al. [42] demonstrated that the hydrogen evolution reaction (HER) activity of in-plane S atoms of 2D MoS2 can be triggered via single Pt atom doping. According to their DFT calculations, the tuned H adsorption behavior on the in-plane S sites neighboring Pt atoms is the origin of the high efficiency of this catalyst in the HER.
Lee and colleagues [69] produced hydrogen peroxide through electrochemical oxygen reduction. They prepared a Pt SAC supported on TiN NPs. Isolated single-atom Pt active sites catalyzed the reaction via a two-electron pathway, achieving high selectivity. Usually, two adjacent active sites can adsorb the two O atoms of O2 and break the O =O double bond to form H2O, but a single atom of Pt would not be able to break the strong O =O bond. However, this catalyst achieved an unprecedented high mass activity for electrochemical H2O2 production. The same group also investigated the activity of SACs with different Pt loading in the oxidation of formic acid and methanol. Isolated SACs followed a two-electron pathway in formic acid oxidation and displayed no activity in methanol oxidation, while Pt NP catalysts followed a four-electron pathway in formic acid oxidation. A variety of transition metal single atoms anchored on defective graphene were investigated for CO2 electroreduction [70]. Calculation of free energies revealed that these SACs could selectively perform the CO2 reduction reaction and HER. In particular, a single Pt atom supported by double-vacancy graphene has the least negative predicted limiting potential (−0.27 V) for CH3OH production among the current catalysts.
Pt SACs have also been demonstrated to improve photocatalytic H2 evolution performance [71]. The isolated Pt atoms on 2D graphitic carbon nitride (g-C3N4) are highly stable, and a variety of characterization results showed that Pt atoms located on the top of the five-membered C3N4 rings can modify the surface trap states of g-C3N4.
Atomically dispersed non-precious metal (i.e., Fe, Co, and Ni) catalysts have showed unexpectedly high catalytic activity, especially in electrochemistry. Recently, Co [72] and Ni [73] single atoms supported on graphene have been reported by two individual groups; both of these catalysts showed superior electrocatalytic activity in the target reaction with low overpotentials. Tour's group [72] synthesized individual Co atoms dispersed on nitrogen-doped graphene, and used a variety of characterization techniques to identify the active sites associated with the unusual atomic nitrogen–metal constitution. Chen et al. [73] anchored single-atom Ni dopant atoms to 3D nanoporous graphene. The resulting catalyst showed superior HER reactivity with an overpotential of approximately 50 mV and a Tafel slope of 45 mV/dec in 0.5 mol/L of H2SO4 solution. In contrast to conventional Ni-based catalysts and graphene, experimental and theoretical investigations suggested that the unusual catalytic performance of this catalyst originates from sp–d orbital charge transfer between the Ni dopant atoms and surrounding C atoms. The resultant local structure with empty C–Ni hybrid orbitals is catalytically active and electrochemically stable.
A stable Co SAC with high metal loading was fabricated and used in the oxygen reduction reaction (ORR) with high activity [74]. A Zn/Co bimetallic metal–organic framework (MOF) with a molar ratio above 1:1 was synthesized as the catalyst precursor. The Zn atoms separated the Co atoms, preventing Co aggregation during high-temperature pyrolysis. During heat treatment, the Zn atoms evaporated and Co atoms were reduced and embedded in the MOF-based porous carbon. The resulting Co/N–C SAC exhibited outstanding activity among Co NP/N–C and commercial Pt/C catalysts. Co–N4 species were proposed as the active sites and facilitated the four-electron reduction process in the ORR.
The unique properties of SACs and metalloproteins can be combined to prepare metal–organic network catalysts that have two single-atom catalytic centers. These heterobimetallic catalysts can be used in the oxygen evolution reaction (OER) [75]. In this catalyst system, the single metal atoms have two different coordination environments. One metal is the center of porphyrin, and the other metal is coordinated by four pyridyl groups between the molecules. The second metal could enhance the activity of metal pyridyl–porphyrin (M1TPyP). The synergistic effects of Co(Ⅱ) and Fe(Ⅱ) metal species can increase the activity of the FeTPyP–Co network. Comparing catalysts with different metal centers revealed that the pyridyl–Co moiety is the critical site for the OER.
A catalyst consisting of single Co atoms attached to four nitrogen atoms in graphene nanosheets (CoN4/GN) has been studied [76]. CoN4/GN is a highly active and stable counter electrode for the interconversion of the I−/I3− redox couple, and even showed better performance than that of conventional Pt electrodes.
Non-noble metal SACs have also displayed good performance in photocatalysis. Ye's group [77] developed MOF materials incorporating Co single atoms for CO2 reduction. The large surface area of Co SACs can enhance CO2 adsorption and activation. Additionally, the presence of Co atoms can suppress electron–hole recombination, which is a major disadvantage of current photocatalysts.
In the last two years, the achievements of single-atom catalysis in various conversions have been pronounced. Therefore, we anticipate that more novel SACs will be successfully prepared, and their potential applications explored in this exciting research field. However, this field is emerging, so many issues remain to be resolved in the near future. Regarding catalyst preparation, although many new SAC synthesis methods have been designed, their limitations are still considerable. For example, ALD might be suitable to fabricate uniformly dispersed SACs, but it is currently unsuitable to produce catalysts on a commercial scale because of its high cost and low yield. Meanwhile, the scope of high-temperature vapor transport is limited to specific metals and supports. In addition, the extremely high temperature used is also a concern; it is not only energy consuming but also might deactivate the samples because of the over-strong interaction induced between metal atoms and supports. The pyrolysis method is limited to the synthesis of carbon-supported catalysts and requires metals that have suitable precursors. To date, the most simple and versatile methods to prepare SACs might be still the adsorption, deposition-precipitation, and co-precipitation methods, which all suffer from low metal loading. As for the catalytic performance, the role of supports should be further clarified. Because each metal atom contacts with the support in a SAC, the support may play a more important role compared with the case in nanocatalysts. It is generally accepted that in oxidation reactions, oxide supports can promote and even directly participate in the reactions by providing activated O. However, the role of supports in hydrogenation reactions has not been evaluated, even though it should also be important because disassociation of H2 on single atoms is generally believed to be difficult. Therefore, the effect of the support on SAC performance in hydrogenation reactions should be considered in future studies. Besides the above, some basic issues should also be deeply investigated in ongoing research. First, the differences in catalytic behavior between SACs and the corresponding homo-/heterogeneous catalysts should be studied to unveil the origin of the superior activity of SACs. Second, advanced in situ characterization methodologies should be used to monitor the dynamic formation of atomically dispersed active species. Third, the fine structure of active sites needs to be investigated by combining experimental results and computational approaches.