Nitrogen oxides NOx (NO and NO2) produced from mobile and stationary sources are major sources cause of photochemical and smog acid rain [1-3]. Selective catalytic reduction (SCR) by ammonia is one of the most efficient methods used for removal of NOx [4, 5]. It is widely used in power plants and other industrial settings [6-8]. The ratio of NO to NO2 from exhaust gas entering the SCR catalytic converter affects the catalytic activity of the main reactions. NH3-SCR generally occurs via three types of reaction paths, which are standard SCR (Eq. (1)), fast SCR (Eq. (2)), and NO2 SCR (Eqs. (3)–(5)) [9-12].
Reaction (1) shows the standard SCR reaction. As the fraction of NO2 increases, Reaction (2) occurs. When the mole ratio of NO2 to NO is 1:1, the reaction rate is faster than standard SCR reaction [13]. Reaction (2) so called fast SCR does not involve oxygen [14]. If the NH3:NO2 mole ratio is increased up to 2.0, the reaction follows Reaction (3) and its reaction rate is very slow. When the reaction temperature is below 180 ℃, as shown in Reaction (4), ammonium nitrate salt is formed, which may deactivate the catalyst. Reaction (5) occurs at temperatures above 300 ℃ [15]. It is known that NO2 SCR Reactions (3)–(5) are much slower than the fast SCR Reaction (2). In addition, byproduct (nitrous oxide) is detected in a certain temperature range, which is a characteristic of NO2 SCR. The proportion of NO2 might facilitate or inhibit the SCR reaction. Therefore, NO2 has an important effect on the reaction between NO, O2, and NH3.
The comparative researches of standard, fast and NO2 SCR mechanisms have been studied. Several papers have addressed the effect of the NO2/NOx ratio on SCR activity, such as V2O5-WO3/TiO2 [16, 17], Fe-ZSM-5 [18, 19] and Cu-zeolite [11, 20]. In addition, CeO2 based catalysts have attracted much attention in the NH3-SCR field, due to its superior ability to store/release oxygen and nontoxicity [21-23]. CeO2/WO3-TiO2 (CeWTi) catalyst as a typical deNOx catalyst has been widely reported. Chen et al. [24] found the standard SCR activity of the CeO2/TiO2 catalyst was enhanced by the addition of WO3. Because CeWTi catalyst provided more adsorbed NOx and NH3 species, and simultaneously enhanced the activity of both species resulting in the improvement of SCR activity. Zhang et al. [25] reported that WO3 could interact with CeO2 to improve the electron gaining capability of CeO2 species and acted as electron donating groups to transfer the electrons to CeO2 species. But these works did not research the difference of reaction route and mechanism between CeO2-TiO2 (CeTi) and CeWTi catalyst, especially under NH3-NO/NO2 SCR conditions. In addition, a few researches have reported the effect of NO/NO2 ratios on the NOx conversion over the CeO2 based catalyst. However, there is few quantitative data describing detailed relationships among the NH3-NO/NO2 SCR reactions over CeO2 based catalyst despite the fact that this information helps us understand activity data associated with a catalytic converter. Furthermore, the oxygen supply capacity of cerium based catalysts needs to be investigated.
Our previous work compared the standard and fast SCR by (TRA) and diffuse reflectance Fourier transform infrared spectroscopy (DRIFTS) method and analyzed adsorption and desorption steps of NO2 [26]. In this work, we investigated the effect of WO3 modified CeTi catalysts on NH3-NO/NO2 SCR reactions. The NOx reduction activity over CeWTi catalyst occurs by changing the NO2/NOx ratio (0–100%) and oxygen concentration (0–10%) in small increments. We discussed the contributions from three SCR reactions based on the results and established the general chemistry of NH3-SCR useful for the practical development of catalysts.
The CeWTi mixed oxide catalyst was prepared by a sol-gel method. Cerium nitrate hexahydrate (AR, Aladdin), ammonium paratungstate (AR, Beijing Chem. Plant) and commercial TiO2 powders (DT-51, Millennium Chemicals, France) were mixed in deionized water according to a mass ratio of CeO2: WO3: TiO2 = 5:5:90. And then citric acid (AR, Aladdin) and nitric acid (AR, Beijing Chem. Plant) were added. The solution was sufficiently stirred in a water bath and heated at 80 ℃ until a porous gel was formed. The gel was dried at 110 ℃ in an oven overnight. The resulting product was subsequently subjected to decomposition at 300 ℃ for 1 h and calcination at 600 ℃ for 3 h in a muffle. Finally, the samples were crushed and sieved to 40–60 mesh for catalytic activity measurements. The reference catalyst CeTi was prepared by the same method.
In order to investigate the reaction behavior of NH4NO3 over different catalysts, a series of reference samples were prepared as follows. CeTi and CeWTi powder were mixed with 10 wt% NH4NO3 powder in a ball mill (QM-3SP04, China) for 3 h and the obtained samples were sieved to 40–60 mesh size for temperature-programmed surface reaction (TPSR) experiment.
The measurement of NH3-SCR activity was carried out in a fixed-bed quartz tube from 100 to 500 ℃ with an interval of 50 ℃. 200 mg catalyst was sieved to a 40–60 mesh size and loaded into the reactor with a gas hourly space velocity (GHSV) of 150000 h–1. The SCR feed stream consisted of 1000 ppm NH3, 1000 ppm NOx (NO and NO2), O2 (0–10%), 2% H2O and N2 in balance. The outlet gas was monitored by a Nicolet 380 FTIR spectrometer (Thermo Fisher Scientific, USA) at 150 ℃. The NOx conversion was calculated as follows.
The NH3 or NO oxidation activity at 200–500 ℃ was measured in a fixed bed reactor with 200 mg powder catalyst (40–60 mesh) and detected by a Nicolet 380 FTIR spectrometer (Thermo Fisher Scientific, USA). The gas mixture included 500 ppm NH3 or NO, 5% O2, 2% H2O and N2 in balance, and the GHSV was 150000 h–1. The NH3 or NO conversion was calculated as follows:
H2 temperature-programmed reduction (H2-TPR) experiments were conducted on a Micromeritics Autochem Ⅱ 2920 chemisorption analyzer using 50 mg of the CeTi or CeWTi samples. The samples were preheated at 500 ℃ for 30 min in He flow. The temperature was increased from 50 to 1000 ℃ at a heating rate of 10 ℃ min–1 with 10% H2/Ar gases. The H2 consumption was recorded continuously.
Temperature-programmed desorption of ammonia (NH3-TPD) experiments were performed on a Nicolet 380 infrared (IR) spectrometer (Thermo Fisher, USA). Prior to the experiment, 200 mg sample was pretreated at 200 ℃ in a gas flow of 5% O2/N2 for 30 min. Then the samples were cooled down to 100 ℃ and purged with NH3 until saturation, followed by flushing with N2 to avoid the physisorption of NH3. Afterwards, the NH3-saturated samples were ramped to 500 ℃ at a rate of 10 ℃ min–1 in N2.
DRIFT spectra of adsorbed species arising from NH3 adsorption at various temperatures, were recorded in the range of 4000–650 cm–1 using a Thermo Nicolet 6700 FTIR spectrometer. The sample in a diffuse reflectance IR cell was purged by N2 (100 mL min–1) at 500 ℃ for 30 min to remove traces of organic residues. Then the sample was cooled down to 25 ℃, exposed to 1000 ppm NH3/N2 (100 mL min–1) for 1 h, and subsequently flushed with N2. Afterwards, the DRIFT spectra of catalysts were collected at various temperatures.
Thermogravimetric (TG) analyses were carried out on a Mettler STA instrument to investigate the thermal decomposition of ammonium nitrate over the CeTi and CeWTi catalysts. For each experiment, the weight ratio of NH4NO3 and catalyst is 1:1. The mixed powders were analyzed from 30 to 900 ℃ at a heat rate of 10 ℃ min–1 in N2.
The reactivity of deposited ammonia nitrate on the catalysts was measured using TPSR with NO. Prior to the measurement, 200 mg catalyst was sufficiently mixed with 20 mg NH4NO3 powder using the above-mentioned method in Section 2.1. Subsequently, 20 mg NH4NO3 powder or the above samples were exposed to a stream consisting of 1000 ppm NO, 5% O2, and N2 as balance at a total flow rate of 500 mL min–1. The temperature was ramped from 100 to 300 ℃ at a heating rate of 10 ℃ min–1 with the outlet NO concentrations real-timely monitored by the Thermo Nicolet 380 FTIR spectrometer.
Fig. 1 shows the NH3-NO/NO2 SCR performance of CeTi and CeWTi catalysts under standard, fast and NO2 SCR conditions. For Standard SCR, the catalytic activity of CeWTi catalyst is much higher than that of CeTi catalyst in low temperature range below 250 ℃. For fast SCR, which have the best catalytic activity in NH3-NO/NO2 SCR, the catalytic activity of CeWTi catalyst is also better in low temperature. For NO2 SCR, the catalytic activity is much worse than fast SCR and standard SCR due to high production of N2O; this will be discussed later. Generally speaking, the CeWTi catalyst has better SCR performance under the three SCR conditions in the temperature range of 100–250 ℃. It is noted that addition of tungsten oxide promotes the low-temperature NH3-NO/NO2 SCR activities. In previous studies, the superior performance of tungsten oxide modified CeTi catalyst could be attributed to more Ce3+ state which was beneficial for redox performance in the SCR reaction [25]. Furthermore, the addition of tungsten brought more active NH3 adsorbed species, which is believed to be the significantly beneficial for SCR reaction. However, the main factor needs to be identified and the role of immediate species NH4NO3 which formed on catalyst surface at low-temperature should be investigated.
The results of NH3 and NO temperature programmed oxidation (TPO) experiments are shown in Fig. 2. For NH3 oxidation reaction, the NH3 conversion of both CeTi and CeWTi catalysts is negligible below 300 ℃. As temperature increases, NH3 oxidation activity increases sharply for both of CeTi and CeWTi catalysts and NH3 was fully oxidized in the temperature above 450 ℃. In the meantime, CeWTi catalyst show lower oxidation catalytic activity in temperature range of 300–450 ℃. Moreover, CeWTi catalyst generates less byproduct (N2O and NO2) and owns high N2 selectivity at 200–500 ℃. For NO oxidation reaction, the sole production of NO oxidation is NO2 in an oxygen-rich condition. CeWTi showed lower NO oxidation activity in the whole temperature range, as shown in Fig. 2(b). It is found that the CeWTi catalyst exhibits a poor activity for NO oxidation at low temperatures (< 200 ℃). The NO conversion at 200 ℃ is insignificant, which implies the limited contribution of NO2 via fast SCR reaction to the low temperature activity under standard SCR conditions.
H2-TPR is an effective technique in the study of the redox properties of the catalysts. The H2-TPR profiles of the CeTi and CeWTi catalysts are shown in Fig. 3. The reduction peaks at 508–525 ℃ appear in both catalysts, attributing to the surface/subsurface oxygen reduction of ceria [27, 28]. It can be seen that the peak area of the CeWTi catalyst is smaller than that of CeTi, which implies that the introduction of tungsten oxide results in less reducible subsurface oxygen in the tri-component catalysts. The reduction peaks ranged from 550–700 and 700–900 ℃ for CeWTi catalyst, which are ascribed to the reduction of WO3 to WO2.9 and WO2.9 to WO2, respectively [29]. Results indicated that redox property of CeTi catalyst was higher than that of CeWTi catalyst, consistent with NH3 and NO TPO.
DRIFT spectra over CeTi and CeWTi catalysts arising from contact of NH3 at different temperatures are shown in Fig. 4. The ammonia adsorption species are similar over CeTi and CeWTi catalysts. The bands at 1598 and 1170–1220 cm–1 could be assigned to the σas NH3 and σs NH3 on Lewis acid sites, respectively [26, 30]. The bands at 1680 and 1440 cm–1 could be attributed to the σs NH4+ and σas NH4+ on Brønsted acid sites [30-32]. In addition, the band at 1325cm–1 is ascribed to the Brønsted acid sites of sulfates species on DT-51(TiO2) materials [33]. As the temperature increases, the bands of ammonia derived species decrease in intensity except 1325 cm–1 band. It may be attributed to the decomposition of ammonium sulfates at high temperature [34]. The addition of WO3 on CeTi catalyst does not induce new band site because sulfates species on TiO2 materials provide most of surface acidity.
The results of ammonia DRIFTS show that the modification of WO3 does not lead to new acid site. So it is necessary to measure the amounts and strengths of acid sites of the catalysts by NH3-TPD experiments, and the results are shown in Fig. 5. The desorption temperature of CeTi and CeWTi catalysts is similar, which reach a peak at around 210 ℃. While the intensity of NH3 desorption peak over CeWTi catalyst is higher than that over CeTi catalyst, which implies the amount of NH3 desorption is significant higher over CeWTi catalyst. Results imply that the addition of tungsten oxide has brought more NH3 adsorption sites which are beneficial for the SCR reaction [28, 29, 35, 36].
As previous analysts [37, 38], the decomposition of intermediate NH4NO3 is important for the low temperature NH3-NO/NO2 SCR activities. TGA is applied to study the effect of CeTi and CeWTi catalysts in the decomposition of NH4NO3. As shown in Fig. 6, the pure NH4NO3 starts to decompose at around 200 ℃ and finishes decomposing at 292 ℃. Both of the initial temperature of weight loss and fully decomposition temperature lowered when mixed with CeTi or CeWTi catalysts, especially for the fully decomposition temperature decrease from 292 to 270 ℃. It is indicated that the addition of catalysts could promote the decomposition of NH4NO3 in small extent. Furthermore, the decomposition curve of CeTi or CeWTi mixed with NH4NO3 almost coincides. It is suggested that the decomposition of ammonium nitrate is not main factor to affect SCR activity.
Our previous work has reported that the reaction between NH4NO3 and NO is the key step in SCR reaction at low temperatures [26, 39]. Therefore, it is necessary to investigate the reaction activity between NH4NO3 and NO. Fig. 7 shows the TPSR profiles between NO and NH4NO3 in the pure state or deposited on different catalysts. The pure NH4NO3 sample starts to decrease at round 300 ℃, which mean that pure NH4NO3 is impossible to participate in the reaction with NO below 250 ℃. The reaction activities between NO and NH4NO3 are highly improved when ammonium nitrate mixes with the catalysts. For NH4NO3 mixed with CeWTi catalyst, NO starts to react with NH4NO3 at around 150 ℃. The reaction activity improves sharply with the increase of temperature; over 30% of NO participates in the reaction at 170 ℃, the melting temperature of NH4NO3. For NH4NO3 mixed with CeTi catalyst, NO start to react with NH4NO3 at much higher temperature around 225 ℃. The reaction activity also increases sharply as the temperature increases. The reaction activity between NO and NH4NO3 is highly consistent with the NH3-NO/NO2 SCR activities. It has been reported that the acid and transition metal ions may accelerate the reduction of ammonium nitrate [37]. Results indicate the addition of WO3 increases the surface acidity so that the CeWTi catalyst promotes the reaction between NO and NH4NO3 [29, 39].
Fig. 8 shows the map of NH3-NO/NO2 SCR activities as the NO2/NOx ratio and temperature varied. Results indicate that NOx conversion depends strongly on the NO2/NOx ratio at low temperatures. The best activity occurs under fast SCR condition when the NO2/NOx ratio is 50%. The NOx conversion is up to 100% at 200 ℃ under fast SCR and gradually decreased with increase of NO2/NOx ratio. Also, the maximum NOx conversion for NO2 SCR conditions is around 75%, which is much lower than standard SCR conditions. Moreover, the ratio of NO2/NOx has a little effect on NOx conversion at high temperatures. In previous studies, ammonium nitrate has been reported thermally stable at low temperatures, which blocks the active sites and decreases the deNOx performance. However, ammonium nitrate is easily decomposed at high temperatures so that NO2 has a little influence on NOx conversion at high temperatures [40]. In addition, the operation temperature window extends wide with increase of NO2/NOx ratio less than 50% and reaches widest under fast SCR conditions, and then the operation temperature window gets narrowed with the NO2/NOx ratio increase. As the NOx conversion is linear with the NO2 ratio from 0% to 50% and 50% to 100%, indicating that the NO and NO2 preferential to participate in the SCR reaction with the ratio of 1:1, the rest NO or NO2 could be participate NO or NO2 SCR separately without affect the activities. Therefore, the SCR reactions in terms of NOx conversion are ranked: fast SCR > standard SCR > NO2 SCR.
N2O is a important byproduct for SCR reaction at high temperatures, which decreases the NOx conversions. On the other hand, N2O is an immediate species which could react with NH3 to produce N2 and H2O [10]. It indicated that the N2O production was a significant reaction during NOx conversion, especially in the higher NO2/NOx region. Fig. 9 shows the concentration of N2O produced as a function of temperatures and NO2/NOx ratio. A small amount of N2O is observed when NO2/NOx < 50%, whereas N2O is increased sharply as NO2 ratio increases. So there is a relationship between N2O formation and NO2 SCR reaction. Furthermore, the N2O concentration was the highest at 250 ℃, suggesting that the N2O production is highly temperature depended.
According to literature [20], there are two routes of N2O formation on SCR catalysts: NH4NO3 decomposition and NH3 oxidation (Eq. (9)) [4, 41]. As shown in Fig. 2(a), the NH3 oxidation of CeWTi catalyst starts at around 300 ℃ and owns high N2 selectivity, which means the N2O formation from NH3 oxidation is trivial. N2O formation is mainly due to the NH4NO3 decomposition.
Based on the previous reports [18, 42, 43], the adsorption of NO2 may lead to nitrites and nitrates formation which reacts with ammonia forming NH4NO3 and NH4NO2. NH4NO2 decomposed readily to N2 and H2O on catalyst surface, which is the main route to de-NOx at low temperatures (Eq. (10)). NH4NO3 formed may deposit as a solid on the catalyst surface [44]. Above 250 ℃ there is a rapid exothermic decomposition to N2O and H2O (Eq. (11)) [38]. This decomposition will be accelerated by acids and transition metal cations [37]. It is reported that the amount of medium strong acid sites significantly increases with WO3 serving as Brønsted acid sites, resulting in changing of effective decomposition temperature [38].
It is known that raising the temperature accelerates Reaction (12). For NO2 SCR, NH4NO3 decomposition (Eq. (11)) plays a dominate role at temperature below 250 ℃ [12], and the amount of N2O formation reaches a peak at 250 ℃. As temperature increases above 250 ℃, the reduction of N2O by NH3 (Eq. (12)) will be prevailed [45, 46].
In summary, increased N2O production rate is attributed to an increase in the rate of Reaction (11). The decreasing N2O production rate above 250 ℃ (Fig. 3) results from an increase in the rate of Reaction (12) [47]. Reduction of N2O by NH3 becomes significant at T > 300 ℃ [46]. Combining reactions (4), (11) and (12) yields the NO2 SCR Reaction (5). Thus, it is suggested that Reaction (5) progresses sequentially via N2O formation step (Eq. (11)) and N2O reduction step (Eq. (12)).
The redox property of catalysts in response to oxygen is one of the most important factors in standard SCR reaction. Fast and NO2 SCR reactions do not involve oxygen but they show remarkable activities. It is necessary to evaluate the relative contributions of the three different SCR reactions under different oxygen concentrations (0–10 vol%). Fig. 10(a) shows the results of O2 on-off experiments under different SCR conditions for CeWTi catalyst at 200 ℃. 5% O2 was added to the inlet gas and stopped when the reaction reached a steady state. After stopping supply of 5% oxygen the activity was significantly decreased under NO SCR conditions. Meanwhile, at the steady state even if the supply of oxygen did not affect the activities of the fast and NO2 SCR. The reoxidation of the active sites is the rate-determining step in SCR reaction at temperatures below 300 ℃ [48]. According to Ref. [49], the catalyst reoxidation rate by NO2 was higher than by O2. The fast SCR reaction rate is higher than standard SCR reaction rate due to efficient oxidizer role of NO2. Therefore, the standard SCR activity is inhibited by the lack of reoxidation species (NO2 or O2).
Fig. 10(b) shows the effect of the concentration of O2 on the catalytic activities over CeWTi catalyst under standard SCR condition. CeWTi catalyst shows poor catalytic activities in the temperature range of 200–500 ℃ in the absence of oxygen. Effect of oxygen concentration is more pronounced at low temperature. With the increase of temperature, the ability of catalytic materials to supplement lattice oxygen of catalytic materials is enhanced by gas phase O2. As a result, the catalytic materials still maintain high catalytic activity at high temperature with low O2 concentration. Based on the previous reports [13], the NO could react with NH3, forming N2 and H2O on the catalyst (Eq. (13)). However, the reaction rate is lower than standard SCR reaction rate so that it will not occur in presence of O2. It is illustrated that CeWTi catalyst still maintains a certain activity without oxygen.
In the standard SCR reaction, surface nitrites/nitrates form via NO oxidative adsorption. Oxidative adsorption of NO to nitrates/nitrites (standard SCR) is harder and slower than NO2 disproportionation reaction (fast SCR). In addition, the catalyst reoxidation rate by NO2 was higher than by O2 (Fig. 10(a)). Therefore, catalytic activity of standard SCR is lower than that of fast SCR.
However, the fast SCR conversion is poor below 180 ℃ which is near the melting point of ammonium nitrate [37]. It has been presented that ammonium nitrate accumulates on the catalyst surface with decreasing temperature. According to our previous study [26], the drastic decrease in the de-NOx conversion of fast SCR results from the inhibition of rate-determining step by a thermal stable NH4NO3 formation. It is interesting to find that the CeTi and CeWTi catalysts own a similar SCR activity under fast SCR conditions. Compared with standard SCR condition, surface nitrites are produced by NO2 disproportionation, which is more efficient. So that the main route to N2 is easier under fast SCR condition. In this case, the difference of SCR catalytic activity between CeTi and CeWTi catalysts is small.
In the NO2 SCR chemistry, reaction between NH3 and NO2 leads to NH4NO3 formation (Eq. (4)) [50, 51]. The NH4NO3 deposits on the catalyst surface and blocks active sites because of the lack of NO in the atmosphere below 180 ℃. The NH4NO3 start to be decomposed into N2O and H2O above 170 ℃ (Eq. (11)). At high temperatures above 250 ℃, NO2 SCR mainly involves a NH3/NO2 conversion ratio of 4/3 (Eq. (5)). Therefore, the NOx conversions at high temperature region would be limited by the ammonia deficiency. The NOx conversions (75% at 350 ℃) correlates well the values in theoretical calculation.
At low temperatures, the main route to N2 relies on the effortless decomposition of NH4NO2 (Eq. (14)) [39, 40]. According to our previous research, there are two ways to produce ammonium nitrite that is reaction between adsorbed ammonia and surface nitrite as well as reduction of ammonium nitrate by NO (Eq. (15)). The latter route is the key step of the SCR reaction at low temperature under standard and fast SCR conditions [30, 37]. According to literature [37], the acid species may accelerate the reduction of ammonium nitrate. The CeTi and CeWTi catalysts exhibit a similar redox property (Fig. 2). However, the addition of WO3 provides more acid sites which accelerates the reaction between NH4NO3 and NO (Fig. 7). Therefore, the CeWTi catalyst shows a higher NOx conversion due to its more surface acidity.
NH3-NO/NO2 SCR behavior of CeTi and CeWTi catalyst was studied to understand effect of redox property and surface acidity on the SCR mechanism. N2O formation and effect of oxygen concentration of CeWTi catalyst were also investigated. The CeWTi catalyst exhibits better NH3-NO/NO2 SCR activity than CeTi catalyst. Fast SCR behavior of CeWTi catalyst has the best NH3-NO/NO2 SCR performance due to the catalyst reoxidation rate by NO2 higher than by O2. The key role of NO is to reduce NH4NO3 to NH4NO2, which is the rate-determining step of standard and fast SCR at low-temperatures. As the CeTi and CeWTi catalysts exhibit similar redox property, addition of WO3 provides more acid sites which accelerate the reaction between NH4NO3 and NO to get a superior low-temperature activity.
Under NO2 SCR condition, the reaction involves a NH3/NO2 conversion ratio of 1/1 and leads to ammonium nitrate deposition at low temperature. The rapid exothermic decomposition of NH4NO3 leads to N2O formation with a peak temperature of 250 ℃. Furthermore, the lack of NO causes the declines of NOx conversion because the reaction between ammonium nitrate and NO could not occur. At high temperatures, NO2 SCR mainly involves a NH3/NO2 conversion ratio of 4/3. The stoichiometry of NH3/NO2 limits the NOx conversions at high temperature region.