Chinese Journal of Catalysis

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Effect of SAPO-34 molecular sieve morphology on methanol to olefins performance

WU Leia,b, LIU Ziyua, XIA Lina, QIU Minghuanga, LIU Xua, ZHU Haojiaa, SUN Yuhana,c   

  1. a CAS Key Laboratory of Low-Carbon Conversion Science and Engineering, Shanghai Advanced Research Institute, Chinese Academy of Sciences, Shanghai 201203, China;
    b University of Chinese Academy of Sciences, Beijing 100049, China;
    c State Key Laboratory of Coal Conversion, Institute of Coal Chemistry, Chinese Academy of Sciences, Taiyuan 030001, Shanxi, China
  • Received:2013-01-31 Revised:2013-03-18 Online:2013-07-16 Published:2013-07-16

Abstract: SAPO-34 molecular sieve samples with sheet-like and cubic morphology were synthesized under microwave and hydrothermal conditions, respectively. The sheet-like SAPO-34 was 130 nm thick with a Brunauer-Emmett-Teller (BET) surface area of 593 m2/g, while the cubic sample was 1.5-2.5 μm in size with a BET surface area of 708 m2/g. Both samples exhibited a similar density for strong acid sites, while the cubic SAPO-34 possessed less weak acid sites. A methanol to olefins catalytic test carried out at 450 ℃ and 1.0 h-1 showed that the sheet-like SAPO-34 exhibited a long stability life of 380 min and gave a high ethylene selectivity of 51.77% and a high total selectivity for ethylene, propylene, and butylene of 90.20%. However, the stability life for the cubic SAPO-34 was only 212 min, and the ethylene selectivity and total selectivity for ethylene, propylene, and butylene decreased to 49.84% and 86.81%, respectively. It is thought that the longer stability life and higher olefin selectivity for sheet-like SAPO-34 occur because of the shorter diffusion path that hinders the further conversion of produced olefins and coke formation.

Key words: SAPO-34 molecular sieve, Morphology, Methanol to olefins, Reaction temperature, Space velocity