催化学报 ›› 2026, Vol. 88: 129-182.DOI: 10.1016/S1872-2067(26)65143-1

• 综述 • 上一篇    下一篇

电催化硝酸盐还原系统生产化学品: 机理、过程工程和挑战

王浩业a, 仇冰洁a, Richard L. Smith, Jrb, 漆新华a,*()   

  1. a 南开大学环境科学与工程学院, 天津 300350, 中国
    b 东北大学环境研究所, 仙台, 日本
  • 收稿日期:2025-09-28 接受日期:2026-02-11 出版日期:2026-09-18 发布日期:2026-09-05
  • 通讯作者: *电子信箱: qixinhua@nankai.edu.cn (漆新华).
  • 基金资助:
    国家自然科学基金(22578226);国家自然科学基金(22178181);天津市自然科学基金(25JCZDJC01000);中央高校基本科研基金(南开大学(63253204)

Electrocatalytic nitrate reduction systems for chemical production: Mechanisms, process engineering and challenges

Haoye Wanga, Bingjie Qiua, Richard, Jr L. Smithb, Xinhua Qia,*()   

  1. a College of Environmental Science and Engineering, Nankai University, Tianjin 300350, China
    b Graduate School of Environmental Studies, Tohoku University, Aramaki Aza Aoba 468-1, Aoba-ku, Sendai 980-8572, Japan
  • Received:2025-09-28 Accepted:2026-02-11 Online:2026-09-18 Published:2026-09-05
  • About author:Xinhua Qi (College of Environmental Science and Engineering, Nankai University) received his B.S. in environmental chemistry and Ph.D. in environmental science from Nankai University in 1998 and 2003, respectively. He worked as a JSPS Postdoctoral Fellow at Tohoku University with Professor Richard Lee Smith, Jr (Sendai, Japan) from Oct. 2006 to Nov 2010. Currently, he is a distinguished professor of Nankai University. His research interest mainly focuses on green processes for biomass conversion into value-added materials and chemicals. He has published more than 180 peer-reviewed scientific papers, and these papers have been cited over 8200 times with H index 51. He also has co-authored over 20 patents, 5 books on environmental engineering and biomass resource utilization. Prof. Qi has been selected as leading talent in the National Ten Thousand Talents Plan and Elsevier’s “Highly Cited Chinese Researchers” (2024‒2025).
  • Supported by:
    The National Natural Science Foundation of China(22578226);The National Natural Science Foundation of China(22178181);The Natural Science Fund of Tianjin(25JCZDJC01000);The Fundamental Research Funds for the Central Universities (Nankai University(63253204)

摘要:

工农业的快速发展在加剧能源消耗的同时, 也导致了大量硝酸盐污水的排放, 该问题已成为全球性环境挑战. 利用可再生电力驱动硝酸盐还原反应(NO3RR)及以硝酸盐为氮源的碳-氮偶联反应, 为环境修复与绿色化学品合成提供了潜在途径. 然而, 传统的阴极还原反应通常受到动力学缓慢的阳极析氧反应(OER)的限制, 使电解系统整体的能量效率降低. 用热力学上更有利的氧化反应代替OER可以显著降低槽电压, 并提高能量转换效率. 因此, 全面了解该领域的最新进展, 分析电催化硝酸盐还原系统的技术就绪度(TRL), 并探讨其规模化应用所面临的核心挑战, 对该技术的工业化发展具有重要意义.
本综述以技术就绪度为核心分析框架, 系统评估了NO3RR和碳-氮偶联反应生产化学品的最新进展与工业化潜力. 首先深入探讨了NO3RR和碳-氮偶联反应的机制, 关注反应过程中电子转移路径及关键中间体的演化行为, 重点识别了决定目标产物选择性生成的关键步骤. 对比分析了不同金属基电催化剂对NO3RR合成氨的性能差异, 强调了催化剂的活性位点在催化效率和选择性方面的重要作用. 此外, 还总结了影响反应性能和选择性的关键因素, 包括电解质的性质、操作电压和电解槽的设计等. 在电解体系构建方面, 系统梳理了NO3RR与阳极氧化反应(如有机物氧化、塑料升级回收等)耦合的研究进展, 从催化剂设计策略、反应配对机制和技术就绪度等角度进行比较分析, 旨在识别最具可行性与经济性的反应组合. 技术经济分析表明, 构建NO3RR与生物质衍生物(如甘油、5-羟甲基糠醛)氧化或废弃塑料重整的耦合反应体系, 能够在提升产物附加值的同时降低整体能耗, 展现出显著的经济竞争优势. 技术就绪度分析进一步揭示, 一些耦合体系已接近技术就绪水平(TRL) 5阶段, 而电催化剂的长期运行稳定性(>1000 h)仍是迈向工业化的关键瓶颈. 此外, 为实现废弃物的高值化利用, 反应后体系中目标产物的分离纯化同样面临严峻挑战. 蒸发、结晶和萃取等传统分离技术在能耗、效率及规模化适配性方面仍存在诸多局限, 亟需开发与电催化反应体系相集成的新型分离工艺. 最后, 基于硝酸盐还原系统发展脉络和前沿进展, 明确指出了当前制约该技术从实验室走向工业应用的关键科学问题与工程障碍, 以推动这一策略在实际应用中的发展.
综上, 电催化硝酸盐还原系统是一项具有广阔前景的绿色合成与污染治理技术. 通过设计高效耦合电解系统, 并聚焦于高稳定性催化剂开发、低能耗产物分离工艺创新以及面向真实废水流体的连续流反应器工程示范, 有望推动该技术从实验室走向实际应用. 未来研究需在TRL 5+水平上开展系统集成验证, 以解决规模化过程中的工程与成本问题, 最终实现环境效益与经济效益的统一.

关键词: 硝酸盐还原, 电催化, 碳-氮偶联, 耦合反应, 增值化学品

Abstract:

Nitrate reduction reaction (NO3RR) and C-N coupling reaction with nitrate as precursor has the possibility to provide sustainable solutions for environmental remediation and chemical syntheses. By replacing anodic oxygen evolution reaction (OER) with alternative oxidation reactions, pollution control can be improved and energy efficiency can be enhanced. In this review, the latest trends in NO3RR and C-N coupling reactions to obtain chemicals are evaluated by using the technology readiness level (TRL) and mechanisms of nitrate reduction and C-N reactions including the formation intermediates and active sites in various metal-based electrocatalysts are discussed. Research progress in coupled NO3RR electrolysis systems and anodic oxidation reactions are analyzed with respect to catalyst design, pairing mechanisms and TRL to recommend feasible reaction combinations. Techno-economic analysis indicates that NO3RR paired with biomass conversion or waste plastic upgrading are attractive, as they can reduce production cost of NH3 and convert resources into value-added chemicals. The TRL analysis reveals that some coupling systems are close to TRL 5 stage, while the long-term operational stability of electrocatalysts remains a key bottleneck on the path to industrialization. Nevertheless, challenges still exist in chemical separation through steps such as evaporation, crystallization and extraction so as to achieve high utilization of waste resources. Electrochemical scale-up and operation of continuous-flow electrolyzers with actual waste streams along with mass production of catalysts presents new challenges that may be met through the demonstration system study of TRL 5+.

Key words: Nitrate reduction, Electrocatalysis, C-N coupling, Coupling reaction, Value-added chemicals