Chinese Journal of Catalysis ›› 2023, Vol. 54: 250-264.DOI: 10.1016/S1872-2067(23)64547-4

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Unveiling the self-activation of exsolved LaFe0.9Ru0.1O3 perovskite during the catalytic total oxidation of propane

Yu Wanga,b, Jaime Gallegob,c, Wei Wanga,b, Phillip Timmerb, Min Dinga, Alexander Spriewald Lucianob, Tim Weberb, Lorena Glatthaarb, Yanglong Guoa,*(), Bernd M. Smarslyb,*(), Herbert Overb,*()   

  1. aState Key Laboratory of Green Chemical Engineering and Industrial Catalysis, Research Institute of Industrial Catalysis, School of Chemistry and Molecular Engineering, East China University of Science and Technology, Shanghai 200237, China
    bInstitute of Physical Chemistry, Justus Liebig University, Heinrich-Buff-Ring 17, D-35392 Giessen, Germany
    cCenter for Materials Research, Justus Liebig University, Heinrich-Buff-Ring 16, D-35392 Giessen, Germany
  • Received:2023-08-30 Accepted:2023-10-19 Online:2023-11-18 Published:2023-11-15
  • Contact: *E-mail: Herbert.Over@phys.Chemie.uni-giessen.de (H. Over), Bernd.Smarsly@phys.Chemie.uni-giessen.de (B. M. Smarsly), ylguo@ecust.edu.cn (Y. Guo).
  • Supported by:
    National Key Research and Development Program of China(2022YFB3504200);National Natural Science Foundation of China(22076047);National Natural Science Foundation of China(21976057);National Natural Science Foundation of China(U21A20326);111 Project(B08021);Fundamental Research Funds for the Central Universities

Abstract:

The exsolution process enables to produce and control the formation of stable and catalytically active nano particles via reductive extraction of uniformly incorporated precious metal ions from a solid oxide solution. Here we consider the simple and stable perovskite LaFeO3 (LFO) where 10% of Fe on B sites are substituted by ruthenium (LFRO). Hydrogen reduction of LFRO at 800 °C leads to the formation of socketed ruthenium particles whose low-temperature activity in the total propane oxidation reaction at 210 °C is substantially lower than that of the original LFRO. Upon increasing the reaction temperature once to 400 °C, the exsolved catalyst undergoes self-activation so that the activity at 210 °C turns out to be five times higher than that of the original LFRO. High-resolution transmission electron microscopy and nanometer-resolved element mapping, together with averaging characterization methods, including X-ray diffraction and X-ray photoelectron spectroscopy, Raman spectroscopy, and diffuse infrared spectroscopy, unveil that after reduction at 800 °C the exsolved Ru particles are slightly alloyed with Fe and encapsulated by an inert and protecting LaOx layer. Mild oxidative treatment at 400 °C leads to the removal of the conforming LaOx layer, while the uncovered RuFe alloy particle transforms to catalytically active oxidic Ru species, with no indication of a separate FeOx phase. We exemplify with our case study of LaFe0.9Ru0.1O3 that careful redox treatment enables to control the exsolution process and to avoid deactivation. This may be of importance for the whole class of exsolvable materials.

Key words: LaFe0.9Ru0.1O3 perovskite, Exsolution, Redox treatment, RuO2, Catalytic total oxidation of propane