Chinese Journal of Catalysis ›› 2026, Vol. 82: 301-311.DOI: 10.1016/S1872-2067(25)64856-X

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Selectivity control mechanism of aromatics formation in C1 catalysis within H-ZSM-5 zeolites

Xin Xina,b, Peng Gaoa,b,c,*(), Shenggang Lia,b,c,d,*()   

  1. aLow-Carbon Conversion Science and Engineering Center, Shanghai Advanced Research Institute, Chinese Academy of Sciences, Shanghai 201210, China
    bUniversity of Chinese Academy of Sciences, Beijing 100049, China
    cState Key Laboratory of Low Carbon Catalysis and Carbon Dioxide Utilization, Shanghai Advanced Research Institute, Chinese Academy of Sciences, Shanghai 201210, China
    dSchool of Physical Science and Technology, ShanghaiTech University, Shanghai 201210, China
  • Received:2025-07-03 Accepted:2025-09-16 Online:2026-03-18 Published:2026-03-05
  • Contact: * E-mail: gaopeng@sari.ac.cn (P. Gao),lisg@sari.ac.cn (S. Li).
  • Supported by:
    National Key R&D Program of China(2024YFB4206103);National Natural Science Foundation of China(22293023);National Natural Science Foundation of China(22172188);National Natural Science Foundation of China(22172189);National Natural Science Foundation of China(22293025);CAS Youth Interdisciplinary Team, the Program of Shanghai Academic Research Leader(22XD1424100);Science and Technology Commission of Shanghai Municipality(23YF1453400);Science and Technology Commission of Shanghai Municipality(23ZR1481700)

Abstract:

Zeolites are important components of catalysts for aromatics synthesis from methanol and CO/CO2. Although generally attributed to their confinement effects, the key reaction steps and the role of methanol or other C1 intermediates remain unclear. Herein, extensive first principles calculations were performed to reveal the mechanism of aromatics formation from light olefins such as propene and methanol within H-ZSM-5 zeolites. Propene was found to undergo chain growth, ring formation, and ring methylation, resulting in various aromatics. Our calculations show that the above steps become increasingly more difficult, so aromatic ring methylation by methanol to form protonated polymethylbenzenes was the most challenging. This can largely be attributed to both the zeolite confinement effect due to the higher spatial demand for the methylation of the aromatic ring than that of the carbon chain by methanol, and the disruption of its aromaticity. Our prediction agrees with the experimentally observed delayed formation of aromatic species, and also explains the improved production of specific aromatics by co-feeding aromatic species to change the hydrocarbon pool composition and suppress the chain growth. Thus, theoretical insights can enable the rational design of better catalysts and processes for the valorization of C1 molecules.

Key words: C1 conversion, Aromatics synthesis, H-ZSM-5 zeolites, Confinement effects, Brönsted acid