Chinese Journal of Catalysis

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Engineering catalytic microenvironments for enhancing ethylene production in CO2 capture and in-situ oxidative dehydrogenation of ethane

Zihao Gaoa, Kai Huangb,1, Qingling Xua, Xin Wanga, Zhicheng Liuc, Bin Shaoa,*, Jun Hua,*   

  1. aState Key Laboratory of Green Chemical Engineering and Industrial Catalysis, School of Chemistry and Molecular Engineering, East China University of Science and Technology, Shanghai 200237, China;
    bSchool of Pharmaceutical and Chemical Engineering, Taizhou University, Taizhou 318000, Zhejiang, China;
    cState Key Laboratory of Green Chemical Engineering and Industrial Catalysis, Sinopec Shanghai Research Institute of Petrochemical Technology, Shanghai 201208, China
  • Received:2025-12-16 Accepted:2026-02-13
  • Contact: *E-mail: junhu@ecust.edu.cn (J. Hu), shaobin@ecust.edu.cn (B. Shao).
  • About author:1Contributed equally to this work.
  • Supported by:
    National Natural Science Foundation of China (22278126, 22408095, 22250005), the China National Postdoctoral Program for Innovative Talents (BX20240116), the China Postdoctoral Science Foundation (2023M741170), the National Key R&D Program of China (2024YFA1509801), and the Fundamental Research Funds for the Central Universities.

Abstract: The integrated CO2 capture and conversion through oxidative dehydrogenation of ethane (iCCC-ODHE) utilizes the captured CO2 as a mild oxidant to promote value-added ethylene production. Nevertheless, it is still trapped by low efficiency owing to little understandings about the synergistic interaction between the CO2 capture and catalytic ODHE. Herein, we focus on exploring the contributions of local catalytic environments to the iCCC-ODHE performance through tailoring the catalyst itself and the proximity-governed effect. The Co-ZSM-5 catalysts are developed to achieve a selective cleavage of the C-H bond over the C-C bond in C2H6 through modulating the relative concentration of Co2+. When coupling the optimized Co-ZSM-5 catalyst with the CO2 adsorbent Ca4MgO5 by adjusting packing configurations in a fixed bed, a superior iCCC-ODHE performance with an excellent CO2 capture capacity of 10.8 mmol gadsorbent-1 and a remarkable C2H4 yield of 45.4% is achieved at 650 °C in the granule-stacking configuration. Consistently, the density functional theory calculations reveal the pathway of these abnormal phenomena that the low local CO2 concentration around catalytic sites, corresponding to a relatively far proximity distance, shows a significant effect on decreasing the reaction energy of selective cleavage of the first C-H bond in C2H6. Meanwhile, the produced *H species can be consumed by the following adsorbed *CO2, facilitating the shift of reaction equilibrium forwardly for the formation of C2H4 and CO. Therefore, this insight into the local catalytic environment provides a promising iCCC-ODHE strategy toward carbon neutrality.

Key words: CO2 capture, Oxidative dehydrogenation of ethane, Co-ZSM-5/Ca4MgO5 dual functional materials, Local catalytic environment, C-H/C-C bonds selective cleavage