Chinese Journal of Catalysis ›› 2026, Vol. 88: 129-182.DOI: 10.1016/S1872-2067(26)65143-1

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Electrocatalytic nitrate reduction systems for chemical production: Mechanisms, process engineering and challenges

Haoye Wanga, Bingjie Qiua, Richard, Jr L. Smithb, Xinhua Qia,*()   

  1. a College of Environmental Science and Engineering, Nankai University, Tianjin 300350, China
    b Graduate School of Environmental Studies, Tohoku University, Aramaki Aza Aoba 468-1, Aoba-ku, Sendai 980-8572, Japan
  • Received:2025-09-28 Accepted:2026-02-11 Online:2026-09-18 Published:2026-09-05
  • About author:Xinhua Qi (College of Environmental Science and Engineering, Nankai University) received his B.S. in environmental chemistry and Ph.D. in environmental science from Nankai University in 1998 and 2003, respectively. He worked as a JSPS Postdoctoral Fellow at Tohoku University with Professor Richard Lee Smith, Jr (Sendai, Japan) from Oct. 2006 to Nov 2010. Currently, he is a distinguished professor of Nankai University. His research interest mainly focuses on green processes for biomass conversion into value-added materials and chemicals. He has published more than 180 peer-reviewed scientific papers, and these papers have been cited over 8200 times with H index 51. He also has co-authored over 20 patents, 5 books on environmental engineering and biomass resource utilization. Prof. Qi has been selected as leading talent in the National Ten Thousand Talents Plan and Elsevier’s “Highly Cited Chinese Researchers” (2024‒2025).
  • Supported by:
    The National Natural Science Foundation of China(22578226);The National Natural Science Foundation of China(22178181);The Natural Science Fund of Tianjin(25JCZDJC01000);The Fundamental Research Funds for the Central Universities (Nankai University(63253204)

Abstract:

Nitrate reduction reaction (NO3RR) and C-N coupling reaction with nitrate as precursor has the possibility to provide sustainable solutions for environmental remediation and chemical syntheses. By replacing anodic oxygen evolution reaction (OER) with alternative oxidation reactions, pollution control can be improved and energy efficiency can be enhanced. In this review, the latest trends in NO3RR and C-N coupling reactions to obtain chemicals are evaluated by using the technology readiness level (TRL) and mechanisms of nitrate reduction and C-N reactions including the formation intermediates and active sites in various metal-based electrocatalysts are discussed. Research progress in coupled NO3RR electrolysis systems and anodic oxidation reactions are analyzed with respect to catalyst design, pairing mechanisms and TRL to recommend feasible reaction combinations. Techno-economic analysis indicates that NO3RR paired with biomass conversion or waste plastic upgrading are attractive, as they can reduce production cost of NH3 and convert resources into value-added chemicals. The TRL analysis reveals that some coupling systems are close to TRL 5 stage, while the long-term operational stability of electrocatalysts remains a key bottleneck on the path to industrialization. Nevertheless, challenges still exist in chemical separation through steps such as evaporation, crystallization and extraction so as to achieve high utilization of waste resources. Electrochemical scale-up and operation of continuous-flow electrolyzers with actual waste streams along with mass production of catalysts presents new challenges that may be met through the demonstration system study of TRL 5+.

Key words: Nitrate reduction, Electrocatalysis, C-N coupling, Coupling reaction, Value-added chemicals