Chinese Journal of Catalysis ›› 2020, Vol. 41 ›› Issue (9): 1410-1420.DOI: 10.1016/S1872-2067(20)63583-5

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A reconstruction strategy for the synthesis of Cu-SAPO-34 with excellent NH3-SCR catalytic performance and hydrothermal stability

Lijing Suna,b, Miao Yanga, Yi Caoa,c, Peng Tiana, Pengfei Wua,b, Lei Caoa, Shutao Xua, Shu Zenga,b, Zhongmin Liua   

  1. a National Engineering Laboratory for Methanol to Olefins, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, Dalian 116023, Liaoning, China;
    b University of Chinese Academy of Sciences, Beijing 100049, China;
    c School of Material Science and Chemical Engineering, Ningbo University, Ningbo 315211, Zhejiang, China
  • Received:2020-01-16 Revised:2020-02-27 Online:2020-09-18 Published:2020-08-08
  • Supported by:
    This work was supported by the National Natural Science Foundation of China (21476228, 21606221, 21676262, 21991091), and the Key Research Program of Frontier Sciences, CAS (QYZDB-SSW-JSC0 40).

Abstract: A reconstruction strategy has been developed to synthesize Cu-SAPO-34 with a wide crystallization phase region, high solid yield, and tunable Si and Cu contents. Cu-rich SAPO-34 was prepared from a Cu-amine complex, which acted as a precursor and Cu source for the reconstruction synthesis. The role of the Cu-amine complex as a template was restricted, which allowed easier control over the Cu and Si contents than in the previously reported "one-pot" synthesis method. Characterization of the material revealed that the Si(4Al) coordination environment dominates the synthesized Cu-SAPO-34 catalysts. High-temperature hydrothermal treatment increased the isolated Cu2+ content slightly, and the acid sites in the low-silica catalyst are more resistant to hydrothermal treatment than those of the existing catalysts. The obtained materials, especially the low-silica Cu-SAPO-34 sample, exhibit excellent catalytic activity and hydrothermal stability for the selective catalytic reduction of NOx by NH3 (NH3-SCR). In addition, the influence of the catalyst acidity on the NH3-SCR reaction was also investigated and is discussed. The high synthetic efficiency and outstanding catalytic performance make Cu-SAPO-34 synthesized by the reconstruction method a promising catalyst for the NH3-SCR process.

Key words: Cu-SAPO-34, Hydrothermal synthesis, NH3-SCR, Hydrothermal stability, Crystallization