Chinese Journal of Catalysis ›› 2025, Vol. 74: 211-227.DOI: 10.1016/S1872-2067(25)64733-4

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Data-driven framework based on machine learning and optimization algorithms to predict oxide-zeolite-based composite and reaction conditions for syngas-to-olefin conversion

Mansurbek Urol ugli Abdullaeva,b, Woosong Jeona, Yun Kangc, Juhwan Nohd, Jung Ho Shind, Hee-Joon Chune,*(), Hyun Woo Kimc,*(), Yong Tae Kima,b,*()   

  1. aHydrogen & C1 Gas Research Center, Korea Research Institute of Chemical Technology, Daejeon 34114, Republic of Korea
    bDepartment of Advanced Materials and Chemical Engineering, University of Science and Technology (UST), Daejeon 34113, Republic of Korea
    cDepartment of Chemistry, Gwangju Institute of Science and Technology (GIST), Gwangju 61005, Republic of Korea
    dChemical Data-Driven Research Center, Korea Research Institute of Chemical Technology, Daejeon 34114, Republic of Korea
    eDepartment of Chemistry, Chungnam National University, Daejeon 34134, Republic of Korea
  • Received:2024-12-30 Accepted:2025-04-15 Online:2025-07-18 Published:2025-07-20
  • Contact: *E-mail: hjchun@cnu.ac.kr (H.-J. Chun), hwk@gist.ac.kr (H. W. Kim), ytkim@krict.re.kr (Y. T. Kim).

Abstract:

Bifunctional oxide-zeolite-based composites (OXZEO) have emerged as promising materials for the direct conversion of syngas to olefins. However, experimental screening and optimization of reaction parameters remain resource-intensive. To address this challenge, we implemented a three-stage framework integrating machine learning, Bayesian optimization, and experimental validation, utilizing a carefully curated dataset from the literature. Our ensemble-tree model (R2 > 0.87) identified Zn-Zr and Cu-Mg binary mixed oxides as the most effective OXZEO systems, with their light olefin space-time yields confirmed by physically mixing with HSAPO-34 through experimental validation. Density functional theory calculations further elucidated the activity trends between Zn-Zr and Cu-Mg mixed oxides. Among 16 catalyst and reaction condition descriptors, the oxide/zeolite ratio, reaction temperature, and pressure emerged as the most significant factors. This interpretable, data-driven framework offers a versatile approach that can be applied to other catalytic processes, providing a powerful tool for experiment design and optimization in catalysis.

Key words: Syngas-to-olefin, Oxide-zeolite-based composite, Machine learning, Bayesian optimization, Catalyst and reaction engineering discovery, Reaction condition optimization, Density functional theory