Chinese Journal of Catalysis

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Local-atomic environment engineering of Ni-sites for industrial hydrogen production from seawater

Pengfei Wua, Zhihao Loua, Yuanshuo Maa, Pengfei Wanga, Da Xuea, Fangyi Maa, Xuejing Cuia, Guangbo Liua,*, Xin Zhoub,c,*, Erdong Wangd, Luhua Jianga,*   

  1. aCollege of Materials Science and Engineering, Qingdao University of Science and Technology, Qingdao 266042, Shandong, China;
    bInterdisciplinary Research Center for Biology and Chemistry, Liaoning Normal University, Dalian 116029, Liaoning, China;
    cCollege of Environment and Chemical Engineering, Dalian University, Dalian 116622, Liaoning, China;
    dDalian National Laboratory for Clean Energy, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, Dalian 116023, Liaoning, China
  • Received:2025-12-02 Accepted:2025-12-02
  • Supported by:
    Natural Science Foundation of China (22279069, 22478211, 22372017).

Abstract: Seawater electrolysis integrated with renewable energy sources represents a green and sustainable pathway for hydrogen production, yet its practical application is severely constrained by the lack of cost-effective, highly active, and scalable electrodes. Herein, we report the construction of a high-performance hydrogen evolution reaction (HER) electrode by engineering the local-atomic environment of Ni sites through vanadium oxide modification. This optimized electrode delivers current densities of 500/1000 mA cm-2 at only 283/361 mV in alkaline seawater. Impressively, a kW-scale alkaline seawater electrolyzer achieves continuous operation at an industrial-level current up to 25 A for over 880 h with an ultra-low degradation rate of 34.1 μV h-1. Combined experimental and theoretical investigations reveal a volcano-type relationship between the chemical state of Ni and the adsorption energy of the key intermediate H* (∆GH*), as well as the potential of zero charge (PZC) of the electrode. Furthermore, in-situ Fourier-transform infrared spectroscopy confirms that a lower PZC promotes the formation of more free water molecules near the electrode surface, thereby facilitating the HER process. This work uncovers atomic environment-governed HER mechanisms and develops a scalable, industrially stable seawater electrolysis electrode, bridging lab-innovation to practical hydrogen production.

Key words: Local-atomic environment, Ni-sites, Hydrogen evolution, Interfacial water, Potential of zero charge