Chinese Journal of Catalysis ›› 2025, Vol. 78: 192-201.DOI: 10.1016/S1872-2067(25)64811-X

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Reactant-modulated catalytic alcoholysis of polylactic acid from real-life biodegradable plastic waste

Chang Hea,1, Zhenbo Guob,1, Zhijun Wanga,1, Yi Jic, Linrui Lia, Xin Qiua, Zhuo Liua, Zhaowen Donga,*(), Guangjin Houc, Meng Wangb,*(), Fan Zhanga,*()   

  1. aNational Engineering Laboratory of Eco-Friendly Polymeric Materials, Key Laboratory of Green Chemistry and Technology of Ministry of Education, College of Chemistry, Sichuan University, Chengdu 610064, Sichuan, China
    bBeijing National Laboratory for Molecular Sciences, New Cornerstone Science Laboratory, College of Chemistry and Molecular Engineering, Peking University, Beijing 100091, China
    cState Key Laboratory of Catalysis, Dalian National Laboratory for Clean Energy, Collaborative Innovation Center of Chemistry for Energy Materials, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, Dalian 116023, Liaoning, China
  • Received:2025-06-20 Accepted:2025-07-28 Online:2025-11-18 Published:2025-10-14
  • Contact: *E-mail: dongzhaowen@scu.edu.cn (Z. Dong), fanzhang@scu.edu.cn (F. Zhang), m.wang@pku.edu.cn (M. Wang).
  • About author:1Contributed equally to this work.
  • Supported by:
    National Key R&D Program of China(2023YFC3903200);National Key R&D Program of China(2021YFA1501700);National Science Foundation of China(22272114);National Science Foundation of China(22472004);Fundamental Research Funds from Sichuan University(2022SCUNL103);Beijing Natural Science Foundation(Z240029);Funding for Hundred Talent Program of Sichuan University(20822041E4079)

Abstract:

Alcoholysis is one of the most effective methods for recycling polyester plastics. While many researchers claim that both alcohol and polymer reactants are activated simultaneously in the alcoholysis reaction, more reliable experimental evidence is needed to fully understand the process, and the catalytic mechanism remains elusive. To address this issue, we proposed a reactant-modulated catalytic depolymerization strategy involving a pre-mixing of alcohol or polylactic acid (PLA) with an organic base catalyst. Through systematic experimental and theoretical investigations, we have confirmed that different intermediates are formed during pre-mixing the catalyst with PLA or methanol, which can either slow down or accelerate the subsequent alcoholysis reaction. By employing the methanol-modulated depolymerization technique, we successfully achieved PLA alcoholysis at temperatures as low as -40 °C. We further investigated the solubility and reactivity of different polyesters, including PET, PC, PBS, PBAT, PCL, and PLA, revealing an efficient recycling method for PLA. By optimizing reaction conditions in a continuous flow reactor, we recovered 127.3 g of methyl lactate from 100 g of plastic cups in just 4 h at room temperature. These findings greatly improve our grasp of polyester solvolysis processes and create new opportunities within the plastics sector recycling.

Key words: Reactant-modulated, Polylactic acid, Organic base, Alcoholysis, Plastic recycling