Chinese Journal of Catalysis ›› 2025, Vol. 70: 8-43.DOI: 10.1016/S1872-2067(24)60245-7

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Advances in metal-free carbon catalysts for acetylene hydrochlorination: From heteroatom doping to intrinsic defects over the past decade

Shuhao Wei, Guojun Lan*(), Yiyang Qiu, Di Lin, Wei Kong, Ying Li*()   

  1. Institute of Industrial Catalysis, College of Chemical Engineering, Zhejiang University of Technology, Hangzhou310014, Zhejiang, China
  • Received:2025-01-19 Accepted:2025-02-14 Online:2025-03-18 Published:2025-03-20
  • Contact: * E-mail: liying@zjut.edu.cn (Y. Li),languojun@zjut.edu.cn (G. Lan).
  • About author:Guojun Lan (Institute of Industrial catalysis, College of Chemical Engineering, Zhejiang University of Technology) received his B. Sc., and PhD degree from Zhejiang University of Technology in 2010 and 2016, respectively. During the period from January 2013 to August 2015, he was jointly trained at State key laboratory of Catalysis (SKLC), in Dalian Institute of Chemical Physics (DICP), the Chinese Academy of Sciences. He carried out postdoctoral research in the College of Environment, at Zhejiang University of Technology from 2016 to 2018. Since 2019, he has been working at the Institute of Industrial Catalysis, College of Chemical Engineering, Zhejiang University of Technology. His research interests mainly focus on the development of porous carbon materials and industrial catalysts, mainly include the design, synthesis and catalytic application of carbon-based catalysts, catalytic synthesis of vinyl chloride, green ammonia synthesis and hydrogenation of biomass derived chemicals in aqueous phase. He has coauthored more than 50 peer-reviewed papers.
    Ying Li (Institute of Industrial Catalysis, College of Chemical Engineering, Zhejiang University of Technology). Prof. Li Ying received his B.S. degree from Shandong Normal University (P. R. China) in 1998, and Ph.D. degree from Dalian Institute of Chemical Physics, Chinese Academy of Sciences in 2005. She carried out postdoctoral research at Institute of Catalysis, Eindhoven University of Technology (Netherlands) from 2005 to 2007. Since the end of 2007, she has been working in Institute of Industrial Catalysis, College of Chemical Engineering, Zhejiang University of Technology. Her research interests mainly focus on: carbon catalysis, preparation and application of porous carbon, green ammonia synthesis, and carbon-based solid waste resource utilization. She has published more than 200 peer-reviewed papers and 80 patents.
  • Supported by:
    National Key Research and Development Program of China(2024YFC3907904);Joint Fund for Enterprise Innovation Development of the National Natural Science Foundation of China(U23B20162)

Abstract:

The development of metal-free carbon catalysts has garnered significant attention as a promising approach to address the challenges of sustainable catalysis, particularly in the replacement of toxic and environmentally hazardous mercury-based systems for the coal-based PVC industry. Within a decade of development, the catalytic performance of carbon catalysts has been improved greatly and even shows superiorities over metal catalysts in some cases, which have demonstrated great potential as sustainable alternatives to mercury catalysts. This review provides a comprehensive summary of the recent advancements in carbon catalysts for acetylene hydrochlorination. It encompasses a wide range of aspects, including the identification of active sites from heteroatom doping to intrinsic carbon defects, the various synthetic strategies employed, the reaction and deactivation mechanisms of carbon catalysts, and the current insights into the key challenges that are encountered on the journey from laboratory research to scalable commercialization within the field of carbon catalysts. The review offers foundational insights and practical guidelines for designing green carbon catalysts systems, not only for acetylene hydrochlorination but also for other heterogeneous catalytic reactions.

Key words: Metal-free, Carbon catalyst, Acetylene hydrochlorination, Heteroatom doping, Defect engineering