Chinese Journal of Catalysis ›› 2016, Vol. 37 ›› Issue (2): 308-315.DOI: 10.1016/S1872-2067(15)60979-2

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Synthesis and characterization of an unusual snowflake-shaped ZSM-5 zeolite with high catalytic performance in the methanol to olefin reaction

Jing Lia,b, Suyao Liua,b, Huaike Zhanga,c, Enjing Lüc, Pengju Rena,c, Jie Rena,c   

  1. a State Engineering Laboratory for Indirect Coal Liquefaction, Institute of Coal Chemistry, Chinese Academy of Sciences, Taiyuan 030001, Shanxi, China;
    b University of Chinese Academy of Sciences, Beijing 100049, China;
    c National Energy Research Center for Clean Fuels, Synfuels China Co., Ltd., Beijing 101407, China
  • Received:2015-07-23 Revised:2015-09-23 Online:2016-01-30 Published:2016-01-31

Abstract:

The ZSM-5 zeolite with an unusual snowflake-shaped morphology was hydrothermally synthesized for the first time, and compared with common ellipsoidal and boat-like shaped samples. These samples were characterized by N2 adsorption-desorption, X-ray fluorescence spectroscopy, scanning electron microscopy, X-ray diffraction, magic angle spinning nuclear magnetic resonance, temperature-programmed desorption of ammonia, and infrared spectroscopy of pyridine adsorption. The results suggest that the BET surface area and SiO2/Al2O3 ratio of these samples are similar, while the snowflake-shaped ZSM-5 zeolite possesses more of the (101) face, and distortion, dislocation, and asymmetry in the framework, resulting in a larger number of acid sites than the conventional samples. Catalysts for the methanol to olefin (MTO) reaction were prepared by loading Ca on the samples. The snowflake-shaped Ca/ZSM-5 zeolite exhibited excellent selectivity for total light olefin (72%) and propene (39%) in MTO. The catalytic performance influenced by the morphology can be mainly attributed to the snowflake-shaped ZSM-5 zeolite possessing distortion, dislocation, and asymmetry in the framework, and lower diffusion limitation than the conventional samples.

Key words: ZSM-5 zeolite, Modification, Methanol to olefins